Ukuba neenkokheli eziqinileyo kunye nabasebenzi abangoyikiyo ukuzisebenzisela ukuwelda kubalulekile ekuphunyezweni ngempumelelo kwe-robotic welding cell. Getty Images
Iworkshop yakho ibale idatha yaza yaqonda ukuba ekuphela kwendlela yokwenza umsebenzi omninzi ngoku nokuhlala ukhuphisana ngezinto ezintsha kukwenza inkqubo yokuwelda okanye yokuvelisa ibe ngokuzenzekelayo. Nangona kunjalo, olu hlaziyo lubalulekileyo lusenokungabi lula njengoko lubonakala.
Xa ndityelela abathengi abancinci, abaphakathi, nabakhulu abafuna ukwenza izinto ngokuzenzekelayo ukubanceda bathelekise iinkqubo baze bakhethe leyo ihambelana neemfuno zabo, ndigxininisa into edla ngokungananzwa xa kusenziwa isigqibo sokuba benze ntoni ngokuzenzekelayo—into engumntu. Ukuze inkampani izuze ngokwenene kwiingenelo zokusebenza eziziswa kukutshintsha ukuya kwimisebenzi ngokuzenzekelayo, amaqela kufuneka ayiqonde ngokupheleleyo indima yawo kule nkqubo.
Abo banexhala lokuba ukwenziwa kwezinto ngokuzenzekelayo kuya kuwenza umsebenzi wabo uphelelwe lixesha basenokuthandabuza xa besenza izigqibo zokwenziwa kwezinto ngokuzenzekelayo. Inyaniso kukuba ukwenziwa kwezinto ngokuzenzekelayo kufuna izakhono zokudityaniswa kweentsimbi ezibalulekileyo kubasebenzi abanezakhono. Ukwenziwa kwezinto ngokuzenzekelayo kukwadala imisebenzi emitsha nezinzileyo, kubonelela ngamathuba okukhula kubagcini beentsimbi abaninzi abanezakhono abakulungeleyo ukuhambela phambili kumsebenzi wabo.
Ukuhlanganiswa ngempumelelo kweenkqubo ezizenzekelayo kufuna utshintsho kwindlela esiqonda ngayo izinto ezizenzekelayo. Umzekelo, iirobhothi azizo nje izixhobo ezintsha, ziyindlela ezintsha zokusebenza. Ukuze izinto ezizenzekelayo zibe neenzuzo ezixabisekileyo, lonke iqonga levenkile kufuneka lilungelelanise notshintsho oluza nokongeza iirobhothi kwimisebenzi ekhoyo.
Ngaphambi kokuba ungene kwi-automation, nazi amanyathelo onokuwathatha ukuze ufumane abantu abafanelekileyo kulo msebenzi kwixesha elizayo kwaye ulungiselele iqela lakho ukuba lilawule kwaye lizivumelanise notshintsho oluqhubekayo.
Ukuba ucinga ngokwenziwa kwezinto ngokuzenzekelayo, kufuneka uqwalasele nendlela olu tshintsho kwiindlela zokusebenza oluya kubachaphazela ngayo abasebenzi abakhoyo basevenkileni. Eyona nto ibalulekileyo abasebenzi abalumkileyo abafanele bayiqwalasele kukuba iinkqubo zokuwelda ezizenzekelayo zisafuna ukubakho kwabantu. Enyanisweni, ukhetho olufanelekileyo lokuwelda okuzenzekelayo kukuba umqhubi unokuba ngumnikazi wenkqubo, abe nokuqonda okuhle kokuwelda, kwaye abe nokuzithemba kunye nokukwazi ukusebenza ngetekhnoloji yedijithali ephucukileyo.
Ukuba umbono wakho wenkqubo ezenzekelayo ubandakanya imveliso ekhawulezayo kunye neendleko eziphantsi kwasekuqaleni, kufuneka uqale uqonde ngokupheleleyo zonke izinto ezibangela iindleko. Uninzi lwabathengi lugxila kuphela kwisantya kunomgangatho kunye nokhuseleko lwe-weld, kwaye sifumanise ukuba oku kudla ngokuba yinto enkulu kwiindleko ezifihlakeleyo ezinokuchaphazela ubalo lwakho lwe-ROI.
Xa kufikwa kumgangatho we-weld, kufuneka uqinisekise ukuba inkqubo yakho ivelisa ubungakanani be-weld obuchanekileyo kunye nokungena okufunekayo, kunye nesimo esichanekileyo. Kwakhona, akufuneki kubekho ukutshiza kwe-welding, ukunqunyulwa, ukuguquka kunye nokutsha.
Abawelda abanamava ngabaqhubi beeseli ze-weld abalungileyo kuba bayazi ukuba yintoni i-weld elungileyo kwaye banokulungisa iingxaki zomgangatho xa zivela. Irobhothi iyawelda kuphela ii-welds elungiselelwe ukuzenza.
Ngokwembono yokhuseleko, kufuneka ucinge ngokukhutshelwa komsi. Kwakhona khangela ukuba iinkqubo zakho zokhuseleko zihlaziyiwe ukuthintela ukwenzakala ngenxa yobushushu obuphezulu kunye nokutsha kwe-arc. Iingozi ze-ergonomic ezinxulumene nokuphathwa kwezinto kunye neminye imisebenzi yemizi-mveliso nazo kufuneka ziqwalaselwe.
Ukwenziwa kwezinto ngokuzenzekelayo kuqinisekisa umgangatho we-weld ohambelanayo kwaye kususa iingxaki ezithile zokhuseleko kuba abasebenzi ababandakanyeki konke konke kule nkqubo. Ngokugxila kumgangatho we-welding kunye nokhuseleko, unokuqiniseka ukuba imveliso iya kukhawulezisa.
Njengoko ubugcisa obutsha buqhubeka nokuphucula iinkqubo zethu, kubalulekile ukulungelelanisa indlela esisebenza ngayo ukuze sihlale sikhuphisana kwihlabathi liphela. Kwakhona, kubalulekile ukuhlaziya indlela ochaza ngayo italente kubasebenzi bakho.
Jonga kwindawo yokusebenzela. Ngaba ukhe wambona umntu onefowuni entsha okanye weva umntu ethetha ngemidlalo yevidiyo nabahlobo? Ngaba kukho umntu ovuyayo ngenkqubo entsha yokuhamba okanye iinkcukacha zelori? Nokuba abantu ababandakanyeka kwezi ngxoxo abakaze basebenzise irobhothi, isenokuba lolona khetho lufanelekileyo lokusebenza ngenkqubo yokuwelda ezenzekelayo.
Ukuze ufumane abantu abanamandla kwiqela lakho abanokuba ziingcali zakho zokwenza izinto ngokuzenzekelayo, khangela abantu ababalaseleyo abaneempawu, izakhono kunye neempawu ezilandelayo:
Funda indlela yokuwelda. Uninzi lweengxaki okanye iinkxalabo zenkampani malunga nomgangatho wemveliso zihlala zivela kwiingxaki zokuwelda. Ukuba nomwelda oqeqeshiweyo kwindawo yokusebenzela kunceda ekukhawuleziseni inkqubo.
Ivulelekile ekufundeni indlela yokusebenzisa ubuchwepheshe obutsha. Ukuba ngumnini onokuthi asebenze kwaye uzimisele ukufunda luphawu lokuguquguquka ngakumbi njengoko izinto ezintsha ziqhubeka.
Umsebenzisi wePC onamava. Izakhono zekhompyutha ezikhoyo zisisiseko esiqinileyo soqeqesho kunye nokusebenzisa iirobhothi.
Ziqhelanise neenkqubo ezintsha kunye neendlela zokusebenza. Ngaba uqaphele ukuba abantu bayaziphumeza ngokuzithandela iinkqubo ezintsha emsebenzini nangaphandle kwawo? Olu mgangatho lunegalelo kwimpumelelo yomqhubi wemodyuli yokuwelda ozenzekelayo.
Umnqweno kunye nochulumanco lokuba nesixhobo. Iirobhothi sisixhobo esitsha esinomdla nesinezinto ezininzi zokufunda nokuziqonda. Kwabanye, isayensi ibonakala yendalo, kodwa kwabo banxulumene kakhulu neeseli zerobhothi, kubaluleke ngakumbi ukuba bhetyebhetye, uhlengahlengiso, kwaye ufundiseke.
Ngaphambi kokuba kumiselwe iseli yokuwelda kwindawo yokusebenzela yomenzi, abaphathi kufuneka babandakanye iqela lomenzi kwiprojekthi baze bachonge iinkokeli ezinokukwazi ukuyenza ngempumelelo.
Inkokeli enamandla enokubangela utshintsho. Abo baphethe imisebenzi baya kuxhamla ekufundeni ngokukhawuleza kunye nokukwazi ukuchonga iingxaki kunye nezisombululo ezinokubakho kwixesha elide.
Xhasa abanye abasebenzi kulo lonke ixesha lotshintsho. Inxalenye yendima yenkokeli kukuxhasa oogxa babo ekutshintsheni ukuya kwi-automation.
Zive ukhululekile ukukhangela imisebenzi enzima kakhulu kwaye uthathe imingeni enxulumene netekhnoloji entsha. Abanini beenkqubo zokuwelda ezizenzekelayo kufuneka babe nokuzithemba ngokwaneleyo ukuze benze uvavanyo kunye neempazamo ezifunekayo njengoko inkampani yakho ijongana nemingeni yokusebenzisa nayiphi na itekhnoloji entsha.
Ukuba amalungu eqela lakho awanamdla wokuba “ngabaququzeleli” beprojekthi ezinjalo ze-automation, ungacinga ngokuqesha umntu okanye ukulibazisa ukutshintshela kwi-automation ngokuqeqesha abasebenzi bakho abakhoyo kwizakhono nezicwangciso ezifunekayo ukuze iprojekthi iphumelele.
Nangona ukutshintshela kwi-automation kulithuba elikhulu kubawelda abafuna ukuphucula izakhono zabo, uninzi lwabawelda abakhoyo abakulungelanga ukusebenzisa iirobhothi zokuwelda, nokuba kungenxa yokuba abaqeqeshwanga kule nkqubo intsha okanye kuba abafumananga uqeqesho olongezelelweyo kwisikolo sobugcisa.
Sihlala sibona iinjineli, abaphathi okanye abaphathi abaphakathi bephethe le nkqubo, kodwa ukubandakanyeka kwabawelda abanobuchule obuphezulu kubalulekile njengoko kubalulekile ekuqhubekeni nasekuziqhelaniseni ngempumelelo neenkqubo ezitshintshayo. Ngelishwa, abawelda abanalo ixesha okanye inkuthazo yemali yokwenza umsebenzi owongezelelweyo okanye uqeqesho olongezelelweyo ngaphandle kwemisebenzi yabo yesiqhelo.
Ukutshintshela kwi-automation kunokuba yinkqubo ecothayo efuna abanye abantu abasebenzisa i-automation kwangethuba (abo banethuba lokuqeqeshwa ukuba babe ngabo baqhuba iprojekthi) ukuba bakhokele. Bakwanceda ukugcina umnqweno we-automation uphila kunye nabo basebenza nabo, nto leyo enokukhuthaza abanye ukuba babe nomdla kwi-automation njengokhetho lomsebenzi.
Ukugqiba ukuba yeyiphi iprojekthi ofuna ukuyiqala kukwabalulekile ekufudumaleni kakuhle kweqela lakho. Abathengi abaninzi bathi bafuna ukwenza imisebenzi emincinci nelula njengeprojekthi yabo yokuqala yokwenza izinto ngokuzenzekelayo ukuze banciphise indlela yokufunda. Xa iqela lakho liqala ukwenza izinto ngokuzenzekelayo, cinga ngee-subassemblies njengenjongo yokuqala yokwenza izinto ngokuzenzekelayo, kungekhona ii-assembly ezintsonkothileyo.
Ukongeza, uqeqesho olunikezelwa yi-American Welding Society kunye nee-OEM ezithile zerobhothi lubalulekile ekuphunyezweni okuphumelelayo kwe-automation. Uqeqesho olunzulu oluvela kwii-OEM lubalulekile kwiinkokheli ekuphunyezweni kweemodyuli ze-automated welding. Kule meko, abaqhubi beprojekthi banokuhamba kwaye basombulule iingxaki ezithile zesixhobo ezinokuthintela utshintsho oluhamba kakuhle. Umqhubi emva koko unokwabelana ngolwazi olufunyenwe ngexesha loqeqesho neqela lonke ukuze wonke umntu abe nokuqonda okunzulu ngeerobhothi.
Iqabane elihle kakhulu lomthengisi elinamava ekulungiseleleni izixhobo ezahlukeneyo zokwenza izinto ngokuzenzekelayo linokubonelela ngenkxaso ebalulekileyo kulo lonke inkqubo yotshintsho. Abasasazi abanamaqela eenkonzo aqinileyo banokukuxhasa kwinkqubo yokuqalisa kwaye banikezele ngolondolozo kulo lonke umjikelo wobomi ozenzekelayo.
UBill Farmer nguMphathi weNtengiso weSizwe we-Airgas, i-Air Liquide Co., i-Advanced Manufacturing Group, 259 N. Radnor-Chester Road, eRadnor, PA 19087, 855-625-5285, airgas.com.
I-FABRICATOR yimagazini ephambili yokwenziwa nokwakhiwa kwentsimbi eMntla Melika. Le magazini ipapasha iindaba, amanqaku obuchwephesha kunye namabali empumelelo avumela abavelisi ukuba benze umsebenzi wabo ngokufanelekileyo. I-FABRICATOR ibikho kushishino ukusukela ngo-1970.
Ngoku ngokufikelela ngokupheleleyo kwi-The FABRICATOR digital edition, kulula ukufikelela kwizixhobo ezixabisekileyo zoshishino.
Uhlelo lwedijithali lweThe Tube & Pipe Journal ngoku lufikeleleka ngokupheleleyo, nto leyo enika ukufikelela lula kwizixhobo ezixabisekileyo zoshishino.
Fumana ukufikelela okugcweleyo kwedijithali kwi-STAMPING Journal, equlethe ubuchwepheshe bamva nje, iindlela ezilungileyo kunye neendaba zoshishino kwimarike yokunyathela isinyithi.
Ngoku unokufikelela ngokupheleleyo kwi-The Fabricator ngeSpanish, unokufikelela lula kwizixhobo ezixabisekileyo zoshishino.
Ixesha lokuthumela: Septemba-11-2022


