Izingxenye zokunemba ezincane zingenziwa ngomshini ngokunemba okuphezulu emishinini emikhulu ye-EDM, kodwa hhayi ngokuphambene nalokho.Yini esengenzeka kakade ekubholeni kwe-EDM, bes i-Funkenerosion evela ku-Fluorn-Winzeln iphinde ifune ukuzuza ekunqumeni ucingo.
Umkhiqizi waseJalimane u-bes Funkenerosion kuye kwadingeka enqabe ama-oda esikhathini esidlule ngenxa yokuthi imishini yabo ye-EDM yocingo yayingenawo la mabanga okuhamba.”Sinamakhasimende asebenzayo angaphezu kuka-500, futhi uma ungakwazi ukuthatha ama-oda ngenxa nje yokuthi usayizi womshini awukuvumeli, ngokwemvelo kunzima,” kuchaza umqondisi ophethe uMarkus Langenbacher.
Nokho, indawo yokupaka enemishini ye-Sodick EDM isivele ihlaba umxhwele, i-ALC400G eyodwa, i-SLC400G eyodwa, i-AG400L eyodwa kanye ne-AQ750LH.Izinsizakalo zocingo ze-EDM ekukhiqizeni inkontileka azizange zibhuntshise noma yiziphi izifiso zekhasimende, ngaphandle kokuthi phakathi kwebanga le-XXL kufanele benqabe ama-oda ngezikhathi ezithile.
"Sasebenzisa i-EDM yocingo kusukela ekuqaleni, futhi maduzane sengeza nokushona kokufa," kusho u-Jörg Romen, ophethe umnyango wokugqwala kwezintambo.Lapho imiyalo yenkontileka iqala ukwanda, ama-EDM amasha kufanele athengwe.Ukhetho lwawela ku-Sodick. isasebenza; amabili ashintshiwe ngokuhamba kwesikhathi. "Siphinde sagaya i-aluminium eningi, eyafaka ingcindezi enkulu emshinini. Namuhla siyazi ukuthi ukube besisika i-aluminium emshinini usuku lonke, ngezikhathi ezithile bekuyodingeka sibambe iragi nesicabha sivuliwe futhi sichithe imizuzu emihlanu sikhipha yonke into egeziwe, ngaphandle kwalokho izothinta impilo yomshini."
I-XXL Machining: Ekuqaleni ithengwe njengomshini oshintshwayo, manje isiwumsizi ophelele wokuqhubeka ngaphandle komthungo ukusika izingxenye ezinkulu zenqubo yokumba.(Umthombo: Ralf M. Haaßengier)
Njengomkhiqizi wenkontileka, i-Funkenerosion iyinhloko yazo zonke izinqubo zokugqwala kusukela ku-EDM kuya ekubhokolweni nasekugqweseni kwezintambo. Amakhasimende angaphinda athenge izesekeli nezinto ezisetshenziswayo ngokuqondile enkampanini eseFluorn-Winzeln, njengokubhola nokufaka ama-electrode cishe kubo bonke ubude nama-diameters. sinezinhlobonhlobo zamasheya esitokweni, ngakho-ke singahlala siqinisekisa izikhathi ezimfushane zokulethwa”, kuqinisekisa u-Markus Langenbacher.
Izinto ze-electrode zivivinywa ukusebenza emnyangweni wesilingo ukuze kuqinisekiswe amakhasimende imiphumela engcono kakhulu ngesikhathi senqubo yokumba i-EDM; le ndlela isho ukuthi ngisho nezidingo ezikhethekile zamakhasimende ngeke zidale izinkinga enkampanini.Muva nje, ikhasimende li-ode ama-electrode angu-20,000 enkampanini ngemva kwesivivinyo esiyimpumelelo.
Lapho umsunguli wenkampani enquma ukuthatha umhlalaphansi ekuqaleni kuka-2021, kwakudingeka umqondisi ophethe omusha. Kuleli hlobo, u-Markus Langenbacher wathatha izintambo zokuphatha i-bes Funkenerosion. Yebo, lokhu kuyinhlanhla, ngoba akwenzeki ngaso sonke isikhathi ukuthola ozongena esikhundleni ofanelekayo enkampanini ekhiqizayo. Akuvamile ukuba abatshalizimali bakwamanye amazwe abaqondi ukuguguleka komhlabathi noma lezi zindawo zamaklayenti ziphinde zithengiswe iminyaka embalwa, futhi ngezinye izikhathi lezi zinkampani ezithengisayo ziyathengiswa njengengxenye eyodwa kuphela. bese-ke efadalala.Nokho, ngaphansi kobuholi bukaMarkus Langenbacher, isisebenzi esinokuhlangenwe nakho okukhulu sathatha isikhundla sokuphatha.Njengoba esehlale nenkampani iminyaka engu-21, akazi nje kuphela izinqubo zebhizinisi kanye nokuphuma, kodwa namakhasimende.
UMarkus Langenbacher ukwazi kahle ukukhathazeka kwamakhasimende akhe: “Ukusabela kweklayenti ukulinda iminyaka emibili kuya kwemithathu edlule ngaphambi kokufaka i-oda.Phela abazi ukuthi kuzokwenzekani ngenkampani uma umsunguli ethatha umhlalaphansi.
Leli qoqo lezinkanyezi liyathakazelisa ngoba isisebenzi sesazana iminyaka engu-20, futhi manje lowo owayesebenza naye useba umphathi kungazelelwe. UJörg Roming, oseneminyaka engu-18 esebenza kule nkampani, ubona lokhu njengento enhle kakhulu: “Sikhuluma ngokukhululekile sodwa ngoba kudala sazana. Kuyinzuzo enkulu leyo. Lapho izinto zingahambi kahle, singaxoxa ndawonye futhi sithole isixazululo.”
Ekugcineni, abahlinzeki abafana no-Sodick nabo bayazuza ekuthuthukisweni okuhle kwe-EDM.Ngemva kokuba i-ALC400G encane ihanjiswe enkampanini esekwe e-Fluorn-Winzeln njengomshini oshintshayo ekuqaleni kuka-2021, umlingani wayo omkhulu, i-ALC800GH, ilandelwe ngasekupheleni kwehlobo. sebenzela le makethe kuphela futhi nathi Akusadingeki ukwenqaba ama-oda,” kuchaza umqondisi ophethe u-Markus Langenbacher. Ama-oda amasha azokhiqizwa ngokunikeza ulwazi kumakhasimende abanzi.
Ngokuchofoza "Bhalisela I-Newsletter", ngivumelana nokucutshungulwa nokusetshenziswa kwedatha yami ngokuhambisana nefomu lemvume (nwebisa ukuze uthole imininingwane) futhi wamukele imigomo yokusebenzisa.Ukuze uthole ulwazi olwengeziwe, sicela ubheke Inqubomgomo yethu Yobumfihlo.
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Phakathi neminyaka edlule, i-bes Funkenerosion ibe nendawo yokuthengisa eyingqayizivele emkhakheni we-EDM yocingo: enendlela ehlangothini engu-1460 x 600 x 1,020 mm, kungenzeka ukubhoboza izingxenye ezinesisindo esingamathani angu-6. Lezi zinhlelo zokusebenza nazo ziyinselele kakhulu.Ekesini lakamuva lokugaya, cishe izimbobo ezingu-3,00 zimbozwe ngamahora angu-5.4" iphinde yabhekana nezingxenye ezinezimbobo eziyi-14,000 - ipayipi elingamamitha angu-1.5 ubude obungangeni kahle emshinini wethu," kukhumbula umqondisi ophethe we-bes.
Ukuqinisekisa isiqalo esihle sama-oda okuqala ngemva kokufakwa kwemishini emisha ye-Sodick: U-Markus Langenbacher, Umqondisi Ophethe we-bes Funkenerosion, no-BW Daniel Günzel, Umphathi Wezokuthengisa Wesifunda we-Sodick Germany.(Umthombo: Ralf M. Haaßengier)
Ekuqaleni, i-Sodick VL600QH yathengwa njengomshini oshintshwayo.Kodwa njengoba i-ALC800GH yayisemakethe isikhathi esifushane, u-Markus Langenbacher no-Jörg Roming babheka futhi ekugcineni banquma ukuyisekela. (kufika ku-1,000 mm kungenzeka) kanye ne-800 mm wire EDM EDM”, kusho u-Jörg Roming Imishini emisha ye-EDM nayo yanelisekile kulokhu.
Kwakuyinguquko engenamthungo: umshini omdala wahlakazwa, kwafika i-trailer ene-flatbed enomshini we-XXL, futhi umshini omdala washintshaniswa ngomshini omusha, ngokulondolozwa okuhambisanayo ezindlekweni zokuthumela. umshini ovela kuzo zonke izinkomba futhi uhlolwe, ngisho nokwehluleka komshini nokuma-engeli okuncane kakhulu kubonakala.Njengoba wonke umshini we-Sodick unekhwalithi ehlolwe ngokulinganiswa kwe-generator kanye nezilinganiso zejometri ngaphambi kokulethwa, akukho qiniso ukuchezuka ku-angle ye-granite.
Ngendlela, umsebenzi owaqala emshinini omdala manje uqhubeka ngaphandle komthungo emshinini omusha: ukuphakama kokusika 358 mm. "Siqaphele ngokushesha umehluko wekhwalithi. Enye inzuzo enkulu kithi ukuthi uhlelo lokulawula lwalucishe lufane, londoloza izithuthukisi ezimbalwa. Ngokushesha sadlulela ku-ALC800GH, "kukhumbula u-Jörg Roming.Waphinde wakwazi ukudlulisa ngokushesha uhlelo kumshini omusha odingekayo ku-transinor entsha kuphela. kwakungelula neze.”
Emiculweni, i-EDM entsha imele ukweqa okukhulu okuya phambili, futhi iqiniso lokuthi imiyalelo yokusebenza ihlanganiswe ngedijithali ohlelweni lokulawula kuyinzuzo enkulu, esho.Akusekho ukuphenya nokuphenya amabhukwana wabasebenzisi kanye nezinhlelo.Imidwebo, imiyalelo yokugcinwa enezithombe, yonke into ebekiwe.Izingxenye zezinombolo zingatholakala ngokushesha nomsebenzi wokusesha.”Isinxephezelo sezinga lokushisa se-ALC8000000 sinomphumela wemvelo we-ALC800000000 wokushisa wemvelo we-ALC8000000 Izingxenye ze-XXL zigqwalile ngokunemba okuphezulu,” u-Jörg Roming waneliseke ngokusobala.
Uhlu lwethu lwemishini ye-EDM yocingo lungakhiqiza izingcezu ze-500. "Kithina njengochwepheshe be-EDM, lokhu kuyinani elikhulu," kuchaza u-Jörg Romen.Inani elilinganiselwe lokukhiqiza ngobuningi liphakathi kwezingcezu ezingu-2 kuya kwezingu-20, kodwa ingxenye enkulu yenziwe izingxenye zomuntu ngamunye. Lokhu akunjalo ngokubhoboza, lapho i-1,000-piece piece piece kusukela uchungechunge lwamaviki onke alulona uncommon. I-EDM ibhoboza iziteshi zokupholisa njengamabhentshi okusebenzela,” kusho u-Markus Langenbacher.
Imibuzo yekhasimende itholwa ngezindlela ezahlukene: ikhasimende elilodwa lithumela i-imeyili uphenyo futhi lilindele ukucaphuna, elinye lithumela ingxenye ngqo ephaketheni elinemidwebo, idatha ye-3D kanye nosuku lokulethwa, kanye nokuvakasha kwekhasimende lesithathu mathupha kithi. ama-oda.Ikakhulukazi endabeni yokusika ku-inthanethi, imibuzo ivamise ukuza nge-imeyili noma nge-imeyili ekhethekile enezingxenye, futhi izingxoxo zibanjwa nekhasimende ngocingo.Amaklayenti ayisibonelo ahlinzeka ngamasethi edatha athembekile angu-100%.Kule minyaka engu-30 edlule, isisebenzi esisodwa besiphethe kuphela izinhlelo ze-CAM zama-EDM ocingo, kodwa sithatha umhlalaphansi ekuqaleni kwe-CAM ngocingo olusha. Umshini we-Sodick.Njengoba i-CAM endala ingabuyekeziwe futhi ingabonisa i-2D kuphela, kancane kancane izothathelwa indawo i-CAM entsha.Jörg Roming manje isebenzisa i-CAM ngedatha ye-3D ehlinzekwe ikhasimende futhi isivele inamapharamitha wokulingisa amahle kakhulu okumele kwenziwe ngawo ubuso nokuthi kanjani."Yonke inqubo yokugunyaza, okuhlanganisa i-post-processor, ifana nomsebenzi wewashi omusha we-CAMnthus."
Nakuba inombolo yocingo yamahhala itholakala kuwo wonke umshini osanda kulethwa impilo yonke yomshini, u-Jörg Roming akakayisebenzisi kuze kube manje.” Inombolo yethu yocingo iqonde ngqo lapha,” emamatheka ebuka uDaniel Günzel.” Uma uyinakekela kahle imishini yakho, akulula neze ukushayela inombolo yocingo.”
Ngenxa yomklamo we-sink ongenazo izingxenye ezipendiwe, insimbi engagqwali kuphela kanye ne-ceramic yonke, kanye nomklamo ohlakaniphile wekhanda lamanzi, ukugcinwa nokuhlanza kungenziwa kalula emaminithini ambalwa nje.Lapho umshini usebenza usuku lonke futhi unomthwalo osindayo womsebenzi, ngokuvamile kwanele ukusebenzisa isibhamu samanzi esifakiwe ukuze sifafaze isinki bese sifutha ikhanda.Noma kunjalo, ithimba e-bes bes i-Fungenerbassion isanda kuthuthukiswa: I-Markus isanda kuthuthukiswa ngokujulile. uhlu lokuhlanza nokugcinwa okuqondile kumshini ngamunye u-Jörg Roming uyanezela: “Kubaluleke kakhulu kimina ukuthi imishini yami ye-EDM isebenze ngokwethembeka.
Ingosi iwuphawu lweVogel Communications Group.Ungathola uhla lwethu oluphelele lwemikhiqizo namasevisi ku-www.vogel.com
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