Za a iya yin gyare-gyaren ƙananan ƙananan sassa tare da madaidaicin ma'auni a kan manyan na'urorin EDM, amma ba sabanin haka ba.Abin da ya riga ya yiwu a cikin hawan EDM, bes Funkenerosion daga Fluorn-Winzeln kuma yana so ya cimma nasara a yankan waya.
Kamfanin Bes Funkenerosion na Jamus ya yi watsi da umarni a baya saboda na'urorin EDM na waya ba su da wannan nisan tafiya. "Muna da abokan ciniki sama da 500 masu aiki, kuma idan ba za ku iya ɗaukar oda kawai saboda girman injin ɗin ba ya ƙyale shi, yana da wahala a zahiri," in ji Manajan Daraktan Markus Langenbacher.
Duk da haka, wurin shakatawa na inji tare da na'urorin Sodick EDM ya riga ya zama mai ban sha'awa, ALC400G daya, SLC400G daya, AG400L daya da kuma AQ750LH.Wire EDM sabis a cikin samar da kwangila ba su da wuya su hana duk wani buri na abokin ciniki, sai dai a cikin kewayon XXL dole ne su yi watsi da umarni daga lokaci zuwa lokaci.
"Mun yi amfani da waya EDM tun daga farko, kuma nan da nan mun kuma kara da cewa mutuwa nutsewa," in ji Jörg Romen, wanda ke kula da sashen lalata waya. Lokacin da umarni na kwangila ya fara karuwa, dole ne a sayi sabon EDM. Zaɓin ya fadi a kan Sodick. "Sodick ya ba mu kyauta mai ban sha'awa ga na'urori uku, wanda kuma ya tabbatar mana da ingancinsu da na'ura na farko Jörgsion guda uku. har yanzu yana aiki; biyu da aka maye gurbinsu da lokaci. "Mun kuma yi tagulla mai yawa na aluminum, wanda hakan ya sa na'urar ta yi yawa, a yau mun san cewa da a ce muna yankan aluminium a kan na'ura duk rana, kowane lokaci za mu kama wani tsumma tare da bude kofa, mu kwashe minti biyar tare da cire duk wani abu da aka wanke, idan ba haka ba zai shafi rayuwar injin."
XXL Machining: Asalin sayan shi azaman na'ura mai sauyawa, yanzu shine cikakkiyar madaidaicin don ci gaba da yanke manyan sassan waya daga aikin hakowa.(Source: Ralf M. Haaßengier)
A matsayin mai sana'anta kwangila, bes Funkenerosion masters duk lalata matakai daga EDM zuwa hakowa da waya lalata.Customers kuma iya sayan na'urorin haɗi da consumables kai tsaye daga kamfanin a Fluorn-Winzeln, kamar hakowa da threading electrodes a kusan duk tsawon da diameters.Key abokan ciniki sun hada da Toolmakers, moldmakers, likita fasahar masana'antu da mu mainspaces masana'antu da kuma manyan masana'antun da za mu iya amfani da pillars. kewayon hannun jari a hannun jari, don haka koyaushe za mu iya ba da garantin gajerun lokutan isarwa,” in ji Markus Langenbacher.
Ana gwada kayan aikin lantarki a cikin sashin gwaji don tabbatar da abokan ciniki mafi kyawun sakamako mai yiwuwa yayin aikin hakowa na EDM; wannan tsarin yana nufin cewa ko da bukatun abokin ciniki na musamman ba zai haifar da matsala ga kamfanin ba. Kwanan nan, abokin ciniki ya ba da umarnin lantarki 20,000 daga kamfanin bayan gwaji mai nasara.
Lokacin da wanda ya kafa kamfanin ya yanke shawarar yin ritaya a farkon 2021, ana buƙatar sabon darektan gudanarwa. Wannan lokacin rani, Markus Langenbacher ya ɗauki nauyin gudanarwa na bes Funkenerosion. Tabbas, wannan abin farin ciki ne, kamar yadda ba koyaushe zai yiwu a sami magajin da ya dace da kamfani na masana'anta ba. tafi fatara.Duk da haka, a karkashin jagorancin Markus Langenbacher, wani ƙwararren ma'aikaci ya karbi ragamar aiki. Bayan ya kasance tare da kamfanin har tsawon shekaru 21, ya san ba kawai kasuwanci ba da kuma tsarin aiki, amma har ma abokan ciniki.
Markus Langenbacher ya san damuwar abokan cinikinsa da kyau: “Abin da abokin ciniki zai yi shi ne ya jira shekaru biyu zuwa uku na ƙarshe kafin ya ba da oda, bayan haka, ba su san abin da zai faru da kamfanin ba lokacin da wanda ya kafa ya yi ritaya.
Wannan ƙungiyar taurari tana da ban sha'awa domin ma'aikaci ya san juna har tsawon shekaru 20, kuma yanzu tsohon abokin aikin ba zato ba tsammani ya zama shugaba.
Daga ƙarshe, masu kaya kamar Sodick kuma suna amfana daga ci gaba mai kyau na EDM.Bayan ƙaramin ALC400G an ba da shi ga kamfanin Fluorn-Winzeln a matsayin injin maye gurbin a farkon 2021, takwaransa mafi girma, ALC800GH, ya biyo baya a ƙarshen bazara. mu Ba lallai ba ne don ƙin yarda da umarni, "in ji Manajan Daraktan Markus Langenbacher. Sabbin umarni za a samar da su ta hanyar samar da bayanai ga babban abokin ciniki.
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A cikin shekaru da yawa, bes Funkenerosion yana da madaidaicin tallace-tallace na musamman a fagen EDM na waya: tare da hanyar gefe na 1460 x 600 x 1,020 mm, yana yiwuwa a yi amfani da sassa masu nauyin nauyin nauyin 6. Wadannan aikace-aikacen kuma suna da kalubale. 14,000 ramukan – 1.5-mita tsawo bututu da zai iya da kyar shige a kan mu inji,” tuno da manajan darektan bes.Amfani da wani electrode canza, aiki da aka yi dare da rana har tube da aka cikakken perforated.” Duk da haka, mu gwaninta a waya yankan ke baya a matsayin masana'antu kamfanin 19.
Don tabbatar da cikakkiyar farawa don umarni na farko bayan shigar da sababbin na'urorin Sodick: Markus Langenbacher, Manajan Darakta na bes Funkenerosion, da BW Daniel Günzel, Manajan Siyarwa na Yanki na Sodick Jamus.(Source: Ralf M. Haaßengier)
Da farko, an sayi Sodick VL600QH a matsayin injin maye gurbin. Amma tun lokacin da ALC800GH ya kasance a kasuwa na ɗan gajeren lokaci, Markus Langenbacher da Jörg Roming sun duba kuma a ƙarshe sun yanke shawarar tallafawa shi. zuwa 1,000 mm zai yiwu) da 800 mm waya EDM EDM", in ji Jörg Roming Sabbin na'urorin EDM kuma sun gamsu game da wannan.
Ya kasance canji maras kyau: an rushe tsohuwar na'ura, wani tirela mai kwance tare da na'urar XXL ya isa, kuma an canza tsohuwar na'ura don sabon na'ura, tare da daidaitattun tanadi a farashin jigilar kaya. "Mu biyun muna aiki tare a hanya mafi kyau, "ya tabbatar da Jörg Roming. Yayin da na'urar ta kasance a cikin zauren, ya gwada shi tare da kusurwar granite tare da kusurwar granite 0 da tsayin mita 28 zuwa mita 28. kwatance da gwadawa, har ma da mafi ƙarancin inji da gazawar kwana sun zama bayyane.Tun da kowane injin Sodick yana da ingancin gwadawa tare da ƙirar janareta da ma'aunin geometric kafin bayarwa, babu shakka babu wani karkacewa daga kusurwar granite.
Af, aikin da ya fara a kan tsohuwar na'ura yanzu yana ci gaba da raguwa a kan sabon na'ura: yankan tsayi 358 mm. "Nan da nan muka lura da bambanci a cikin inganci. Wani babbar fa'ida a gare mu shine cewa tsarin kulawa ya kasance kusan iri ɗaya, ajiyewa don 'yan kayan haɓakawa. Nan da nan muka matsa zuwa ALC800GH, "ya tuna Jörg Roming. Ya kasance kuma ya iya canza canjin na'ura gaba daya zuwa ga mai sarrafa shi nan da nan. sumul."
Don zaren, sabon EDM yana wakiltar babban tsalle-tsalle, kuma gaskiyar cewa umarnin aiki na dijital yana haɗawa a kan tsarin sarrafawa yana da babbar fa'ida, in ji shi.Babu flipping ta hanyar neman mai amfani da manhajar shirye-shirye.Zane, kwatanta umarnin kulawa, duk abin da aka ambata. Lambobin ɓangaren har ma ana iya samun su nan take tare da aikin bincike. tare da babban madaidaici, ”Jörg Roming ya gamsu a fili.
Mu kewayon na'urorin EDM na waya na iya samar da har zuwa guda 500. "A gare mu a matsayin ƙwararrun EDM, wannan adadi ne mai yawa, "in ji Jörg Romen. Matsakaicin adadin yawan samar da taro yana tsakanin 2 da 20 guda, amma babban sashi ya ƙunshi sassa guda ɗaya. yi amfani da tashoshi masu kwantar da hankali na EDM azaman benches na tsawo," in ji Markus Langenbacher.
Ana karɓar tambayoyin abokin ciniki ta hanyoyi daban-daban: abokin ciniki ɗaya ya aika imel ɗin tambaya kuma yana tsammanin zance, wani yana aika sashin kai tsaye a cikin kunshin tare da zane, bayanan 3D da kwanan watan bayarwa, kuma abokin ciniki na uku ya ziyarci mu. Musamman game da yankewar kan layi, tambayoyin yawanci suna zuwa ta imel ko wasiku na musamman tare da abubuwan haɗin gwiwa, kuma ana tattaunawa tare da abokin ciniki ta wayar tarho. Misali abokan ciniki suna ba da 100% amintattun bayanai. A cikin shekaru 30 da suka gabata, ma'aikaci ɗaya kawai ya kasance mai kula da shirye-shiryen CAM na waya EDMs, amma tana yin ritaya a farkon 2021 na kamfanin EDM da aka maye gurbinsu da waya. machine.Tun da tsohon CAM ba a sabunta kuma zai iya kawai nuna 2D, shi za a sannu a hankali maye gurbinsu da sabon CAM.Jörg Roming yanzu yana gudanar da CAM tare da 3D data bayar da abokin ciniki da kuma ya riga ya samu kyawawan simulation sigogi a kan abin da faces da za a machined da kuma yadda.
Ko da yake ana samun layin wayar kyauta ga kowane injin da aka kawo don rayuwar injin, da kyar Jörg Roming ya yi amfani da shi zuwa yanzu.
Godiya ga sink ta zane ba tare da fentin sassa, kawai bakin karfe da kuma duk- yumbu, da mai kaifin ruwa shugaban zane, kiyayewa da tsaftacewa za a iya sauƙi cika a cikin 'yan mintoci kaɗan.When da na'ura da aka gudu duk rana da kuma yana da wani nauyi aiki, shi ne yawanci isa ya yi amfani da hada da ruwa gun to fesa nutse da fesa head. Duk da haka, da tawagar a bes Funkenlybacher ya ci gaba da kiyayewa a kwanan nan "Labaran ya ci gaba da kiyayewa sosai. na tsaftacewa da kuma kulawa ta musamman ga kowace na'ura Jörg Roming ya daɗa: "Yana da matukar muhimmanci a gare ni cewa injina na EDM yana aiki da aminci. Zai taimaka sosai idan muka yi cikakken kulawa sau ɗaya a shekara, na tabbata lokacin da nake so in fara aiki a kan na'ura zan iya farawa nan da nan ba tare da wata matsala ba."
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