Zvikamu zvidiki zvine hungwaru zvinogona kugadzirwa nemazvo pamichina mikuru yeEDM, asi kwete zvakasiyana. Zvinogoneka kare pakuboorera EDM, asi Funkenerosion kubva kuFluorn-Winzeln inodawo kuita mukucheka waya.
Kambani yeGerman Bes Funkenerosion yaimbofanira kuramba maodha kare nekuti michina yavo yewaya yeEDM yakanga isina madaro aya ekufamba. "Tine vatengi vanopfuura 500 vanoshanda, uye kana usingakwanise kutora maodha nekuti saizi yemuchina haibvumiri, zvinongoitika kuti zvakaoma," anotsanangura maneja mukuru Markus Langenbacher.
Zvisinei, nzvimbo yekupaka michina ine michina yeSodick EDM yatove inoshamisa, imwe ALC400G, imwe SLC400G, imwe AG400L uye imwe AQ750LH. Masevhisi eWire EDM mukugadzira makondirakiti haana kukanganisa chero zvishuwo zvemutengi, kunze kwekuti mukati meXXL vanofanirwa kuramba maodha nguva nenguva.
"Takashandisa waya EDM kubva pakutanga, uye munguva pfupi takawedzerawo die sinking," anodaro Jörg Romen, anotarisira dhipatimendi re corrosion yewaya. Kana maodha ekondirakiti atanga kuwedzera, maEDM matsva anofanira kutengwa. Sarudzo yakawira pana Sodick. "Sodick akatipa chipo chinokwezva chinosanganisira zvese zvemichina mitatu iyi, izvo zvakatiitawo kuti tive nechokwadi chehunhu hwavo uye kunyatsorongeka kwavo," anodaro Jörg Roming. Pamichina mitatu yekutanga, imwe chete ndiyo ichiri kushanda; miviri yakatsiviwa nekufamba kwenguva. "Takashandisawo aruminiyamu yakawanda, iyo yakaisa kumanikidzwa kukuru pamuchina. Nhasi tinoziva kuti dai taicheka aruminiyamu pamuchina zuva rese, nguva nenguva taizofanira kutora jira nemusuwo wakavhurika topedza maminitsi mashanu tichibvisa zvese. Zvese zvagezwa zvakachena, zvikasadaro zvichakanganisa hupenyu hwemuchina."
XXL Machining: Yakatanga kutengwa semuchina wekutsiva, ikozvino ndiyo yakakwana yekuramba uchicheka waya zvikamu zvikuru kubva pakuboorwa. (Chitubu: Ralf M. Haaßengier)
Semugadziri wechibvumirano, bes Funkenerosion inyanzvi mukuita ngura kubva kuEDM kusvika pakuboorwa kwesimbi uye ngura yewaya. Vatengi vanogonawo kutenga zvishongedzo nezvinhu zvinoshandiswa zvakananga kubva kukambani iri muFluorn-Winzeln, zvakaita sema electrodes ekuboorwa neshinda muhurefu hwese nedhayamita. Vatengi vakakosha vanosanganisira vagadziri vematurusi, vagadziri vema mold, makambani ehunyanzvi hwekurapa uye indasitiri yendege. "Zvinhu zvinoshandiswa ndeimwe yenzvimbo dzedu huru uye tine mhando dzakasiyana dzezvinhu zviripo, saka tinogona kugara tichivimbisa nguva pfupi yekutumira," anodaro Markus Langenbacher.
Zvinhu zvema electrode zvinoedzwa kushanda zvakanaka muchikamu chekuedza kuti zvivimbise vatengi mhedzisiro yakanakisisa panguva yekuboorwa kweEDM; nzira iyi inoreva kuti kunyangwe zvinodiwa nevatengi hazvizokonzere matambudziko kukambani. Munguva pfupi yapfuura, mutengi akaraira ma electrode zviuru makumi maviri kubva kukambani mushure mekuedza kwakabudirira.
Muvambi wekambani paakasarudza kuenda pamudyandigere kutanga kwa2021, paidiwa maneja mutsva. Zhizha rino, Markus Langenbacher akatora manejimendi ye bes Funkenerosion. Ehe, izvi zvine rombo rakanaka, sezvo zvisingawanzoitiki kuwana mutsivi akakodzera wekambani yekugadzira. Hazvishamisi kuti vanoisa mari vekunze vasinganzwisise kukanganiswa kwevhu kana mamiriro evatengi vatore chigaro. Mushure memakore mashoma, makambani aya dzimwe nguva anotengeswa zvakare se "zvikamu zvega" uye ozobhuroka. Zvisinei, pasi pehutungamiriri hwaMarkus Langenbacher, mushandi ane ruzivo rwakakura akatora chigaro. Mushure mekunge agara nekambani kwemakore makumi maviri nerimwe, anoziva kwete bhizinesi chete uye maitiro ekupinda nekunze, asiwo vatengi.
Markus Langenbacher anoziva zvinonetsa vatengi vake: "Mutengi anomirira makore maviri kusvika matatu ekupedzisira asati aisa odha. Pamusoro pezvose, havazivi zvichaitika kukambani kana muvambi wekambani aenda pamudyandigere. Vanogona kunyaradzwa kana kudiwa kwacho kwatanga zvakare."
Kubatana uku kunonakidza nekuti mushandi uyu azivana kwemakore makumi maviri, uye zvino aimbova mushandi pamwe chete anova mukuru wekambani. Jörg Roming, uyo ave ari mukambani kwemakore gumi nemasere, anoona izvi sechinhu chakanaka kwazvo: "Tinotaura pachena nekuti tave tichizivana kwenguva yakareba. Izvozvo zvinobatsira zvikuru. Kana zvinhu zvikasafamba zvakanaka, tinogona kutaurirana towana mhinduro pamwe chete."
Pakupedzisira, vatengesi vakaita saSodick vanobatsirwawo nekuvandudzwa kwakanaka kweEDM. Mushure mekunge ALC400G diki yaendeswa kukambani yeFluorn-Winzeln semuchina wekutsiva pakutanga kwa2021, kambani yayo hombe, ALC800GH, yakatevera mukupera kwezhizha. "Tatora matanho ekutanga ekuwedzera bhizinesi redu reWEDM contract kusvika kuzvikamu zveXXL nemuchina mukuru weWEDM. Izvi zvinotibvumira kushandira musika uyu chete uye isu Hazvichadi kuramba maodha," anotsanangura maneja mukuru Markus Langenbacher. Maodha matsva achagadzirwa nekupa ruzivo kune vatengi vakawanda. "Kuburikidza nepaki yedu yemuchina, tiri kuedzawo kunanga vamwe vevatengi vatatova navo muEDM drilling. Vatengi vanoda kugadzirwa kwakakwana kwezvikamu zvavo zveXXL kubva kune imwe nzvimbo, uye ikozvino tinogona kupa izvozvo."
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Kwemakore, bes Funkenerosion yave nenzvimbo yakasarudzika mundima yewaya EDM: ine nzira yedivi ye1460 x 600 x 1,020 mm, zvinokwanisika kuboora zvikamu zvinorema kusvika matani matanhatu. Mashandisirwo aya akaomawo zvikuru. Muchiitiko chekugadzira chazvino, maburi angangoita 3,000 akaboorwa muchikamu mumaawa 145 ekucheka. "Takashandawo nezvikamu nemaburi 14,000 - pombi refu ye1.5 metres yaisakwana pamichina yedu," anoyeuka mutungamiriri webes. Tichishandisa electrode changer, kugadzirisa kwaiitwa masikati neusiku kusvika chubhu yanyatsoboorwa." Aya ndiwo maodha edu ekugadzira zvibvumirano. Zvisinei, hunyanzvi hwedu mukucheka waya hunodzokera shure. Ndipo patakatangira muna 1983 sekambani yekugadzira."
Kuti pave nechokwadi chekutanga kwakakwana kwemaodha ekutanga mushure mekuiswa kwemichina mitsva yeSodick: Markus Langenbacher, Mutungamiriri Mukuru weBes Funkenerosion, naBW Daniel Günzel, Maneja weKutengesa weDunhu reSodick Germany. (Chitubu: Ralf M. Haaßengier)
Pakutanga, Sodick VL600QH yakatengwa semuchina wekutsiva. Asi sezvo ALC800GH yaive pamusika kwenguva pfupi, Markus Langenbacher naJörg Roming vakatarisa uye pakupedzisira vakasarudza kuitsigira. "Zvakare, pamwe chete nemuchina wekuboorera weEDM watinoshandisa, tatova nenzira yedivi, uye ALC800GH yakakodzera kuvhara denderedzwa riri pakati pekuboorera kwekutanga kwe800 mm (kusvika ku1,000 mm zvinogoneka) uye 800 mm waya EDM EDM", anodaro Jörg Roming. Michina mitsva yeEDM inogutsikanawo neizvi.
Kwakanga kuri kuchinja kusina musono: muchina wekare wakabviswa, trailer ine muchina weXXL yakasvika, uye muchina wekare wakatsinhaniswa nemuchina mutsva, nemari yekutumira yakachengetwa zvakanaka. "Tose tinoshanda pamwe chete nenzira yakanakisisa," anosimbisa Jörg Roming. Muchina uyu pawakanga uri muhoro, akauedza nekona yegranite yakaganhurirwa kusvika mamita maviri uye kureba kwe800 mm. Wakaiswa pamuchina kubva kumativi ese uye wakaedzwa, kunyangwe kutadza kwemuchina mudiki uye kona kunoonekwa. Sezvo muchina wega wega weSodick wakaedzwa nemhando nekuongororwa kwejenareta uye kuyerwa kwejometri usati waunzwa, hapana kutsauka kubva pakona yegranite.
Nenzira, basa rakatanga pamuchina wekare rava kuenderera mberi zvakanaka pamuchina mutsva: kucheka kukwirira kwe358 mm. "Takabva taona musiyano wemhando. Imwe mukana mukuru kwatiri ndeyekuti sisitimu yekudzora yaive yakafanana, kunze kwekunge paine zvimwe zvakagadziridzwa. Takabva taenda kuALC800GH," anoyeuka Jörg Roming. Akakwanisawo kutamisa chirongwa kumuchina mutsva nekukurumidza. "Taida shanduko diki chete kune post processor, zvikasadaro shanduko yacho yaive isina matambudziko zvachose."
Kune tambo, EDM itsva inomiririra danho guru mberi, uye chokwadi chekuti mirairo yekushandisa yakabatanidzwa nedhijitari pane system yekudzora ibhenefiti huru, akadaro. Hapasisina kutsvagurudza nekutsvaga mabhuku ekushandisa nemapurogiramu. Mifananidzo, mirairo yekuchengetedza ine mifananidzo, zvese zvakanyorwa. Nhamba dzezvikamu dzinogona kuwanikwa ipapo ipapo nebasa rekutsvaga. "Kuripa tembiricha yeALC800GH nenzira yechisikigo kune chekuita nekururama, saka kunyangwe zvikamu zveXXL zvinoora nemazvo," Jörg Roming ari kugutsikana zviri pachena.
Michina yedu yewaya yeEDM inogona kugadzira zvidimbu zvinosvika mazana mashanu. "Kune isu senyanzvi dzeEDM, izvi zvakawanda," anotsanangura Jörg Romen. Avhareji yehuwandu hwekugadzirwa kwakawanda iri pakati pezvidimbu zviviri nemakumi maviri, asi chikamu chikuru chinoumbwa nezvikamu zvakasiyana. Izvi hazvisizvo nekuchera, uko zvidimbu chiuru zvevhiki nevhiki hazviwanzoitika." Izvi zvinonyanya kubva kuvagadziri vezvishandiso zvine hungwaru, semuenzaniso, tinoshandisa nzira dzekutonhodza dzeEDM semabhenji ekuwedzera," anodaro Markus Langenbacher.
Mibvunzo yevatengi inogashirwa nenzira dzakasiyana: mumwe mutengi anotumira mubvunzo neemail otarisira mutengo, mumwe anotumira chikamu chacho zvakananga mupakeji ine mifananidzo, data re3D nezuva rekutumira, uye mutengi wechitatu anoshanya nesu. "Mabasa mazhinji anosanganisirawo kugadzirisa maturusi akadai semadhirowa, ayo, dai zvaibvira, angadai aidiwa nezuro," Markus Langenbacher anonyemwerera. Ane chikonzero chakanaka chekuseka nekuti muchina wake unochinjika zvekuti unogona kubata maodha mazhinji. Kunyanya kana paine nyaya yekucheka online, mibvunzo inowanzo uya neemail kana tsamba yakakosha ine zvikamu, uye hurukuro dzinoitwa nemutengi pafoni. Vatengi vemuenzaniso vanopa datasets rakavimbika 100%. Kwemakore makumi matatu apfuura, mushandi mumwe chete anga achitarisira CAM programming ye wire EDMs, asi ari kusiya basa kutanga kwa2021. Saka kambani yakatsiva wire EDM CAM system nemuchina mutsva weSodick. Sezvo CAM yekare isina kugadziriswa uye ichingogona kuratidza 2D chete, ichatsiviwa zvishoma nezvishoma neCAM itsva. Jörg Roming ndiye ari kushandisa CAM. nedata re3D rakapihwa nemutengi uye atove nemaparameter akanaka ekufananidzira ayo maface anofanirwa kugadzirwa uye kuti sei. "Maitiro ese ekukomesesa, kusanganisira post-processor, akafanana newachi yeCAM itsva," nyanzvi yeEDM inofara.
Kunyangwe nharembozha isingabhadharwe iripo yemuchina wese mutsva unounzwa kwehupenyu hwese hwemuchina, Jörg Roming haasati amboishandisa kusvika pari zvino. "Nhare yedu iri nyore pano," anonyemwerera Daniel Günzel. "Kana ukachengetedza michina yako zvakanaka, haufanirwe kufonera hotline."
Nekuda kwekugadzirwa kwesinki isina zvikamu zvakapendwa, simbi isina ngura uye yakagadzirwa nesimbi chete, uye dhizaini yemusoro wemvura wakangwara, kugadzirisa nekuchenesa zvinogona kuitwa zviri nyore mumaminitsi mashoma chete. Kana muchina wave uchishanda zuva rese uye uine basa rakakura, zvinowanzo kukwana kushandisa pfuti yemvura inosanganisirwa kupfapfaidza sinki nekupfapfaidza musoro. Zvisinei, timu yeBes Funkenerosion inotora kugadzirisa zvakanyanya. Markus Langenbacher anotsanangura kuti: “Takagadzira runyorwa rwekuchenesa nekugadzirisa kwakanangana nemuchina wega wega. Jörg Roming anowedzera kuti: “Zvakakosha kwandiri kuti michina yangu yeEDM ishande zvakanaka. Zvingabatsira zvikuru kana tikagadzirisa zvakakwana kamwe chete pagore, ndine chokwadi chekuti pandinoda kutanga kushanda pamuchina ndinogona kutanga ipapo pasina dambudziko.”
Iyi portal ikambani yeVogel Communications Group. Unogona kuwana zvigadzirwa nemasevhisi edu ese pa www.vogel.com
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