"Dongosolo la PIPEFAB lothandizira kuwotcherera ndiye chinthu chofunika kwambiri pa ntchito ya Lincoln Electric, lomwe limapereka magwiridwe antchito abwino kwambiri pakuwotcherera mapaipi enaake ndi njira zowongolera mwanzeru, zolunjika komanso zosavuta, komanso kapangidwe kake kamene kamachepetsa nthawi yokhazikitsa wotchingira," akutero Brian Senasi, Wogulitsa Zachigawo ku Alberta, Lincoln Electric. Woyang'anira Kampani. Lincoln Electric
Kusintha pang'onopang'ono kumachitika kawirikawiri popanga zinthu, makamaka pakuwotcherera mapaipi. Mwachitsanzo, ngati muli ndi magawo a njira yowotcherera mapaipi, kusintha magawo amenewo kuti muyambitse njira yatsopano yowotcherera kungakhale kovuta kwambiri kuposa momwe kulili koyenera. Ichi ndichifukwa chake njira yowotcherera yomwe yayesedwa kale m'mafakitale ena imakhala ndi nthawi yayitali yogwirira ntchito kuposa ena. Ngati siinawonongeke, musaikonze.
Koma pamene mapulojekiti atsopano akutuluka, opanga zida zowotcherera akupanga ukadaulo watsopano kuti athandize ma workshop kuti apititse patsogolo kupanga bwino komanso kulondola kwa zowotcherera.
Kuwotcherera mipata ya mizu moyenera ndiye chinsinsi cha njira yowotcherera mapaipi bwino, kaya m'sitolo kapena m'munda.
“Dongosolo lathu la TPS/i ndi dongosolo la MIG/MAG labwino kwambiri polumikiza mizu,” anatero Mark Zablocki, Katswiri Wolumikiza, Fronius Canada. TPS/i ndi dongosolo la MIG/MAG lotha kufalikira la Fronius. Lili ndi kapangidwe kake ka modular kotero likhoza kukulitsidwa kuti ligwiritsidwe ntchito pamanja kapena lokha ngati pakufunika.
“Pa TPS/i, tinapanga njira yotchedwa LSC, yomwe imayimira Low Spatter Control,” anatero Zablocki. LSC ndi njira yabwino yonyamulika yokhala ndi arc yokhazikika kwambiri. Njirayi imachokera ku ma short circuit omwe amapezeka pamlingo wotsika wamagetsi, zomwe zimapangitsa kuti kuyatsanso kofewa komanso njira yokhazikika yolumikizira. Izi ndizotheka chifukwa TPS/i imatha kuzindikira mwachangu ndikuyankha magawo azinthu zomwe zimachitika panthawi ya short circuit. “Tidapeza short arc yokhala ndi kupanikizika kokwanira kuti tilimbikitse mizu. LSC idapanga arc yofewa kwambiri yomwe inali yosavuta kuyilamulira.”
Mtundu wachiwiri wa LSC, LSC Advanced, umathandiza kukonza kukhazikika kwa njira zamagetsi zikagwira ntchito kutali ndi magwero amagetsi. Zingwe zazitali zimapangitsa kuti magetsi aziyenda bwino, zomwe zimapangitsa kuti magetsi azituluka komanso kuti njira zamagetsi zisamayende bwino. LSC Advanced imathetsa vutoli.
“Mukayamba kulumikizana kwa nthawi yayitali pakati pa mapini ndi magetsi - pafupifupi mamita 15. Kutalika ndi pamene muyamba kugwiritsa ntchito LSC Advanced,” anatero Leon Hudson, Woyang'anira Thandizo la Zaukadaulo ku Area for Perfect Welding ku Fronius Canada. Monga owongolera ambiri amakono, Fronius amakulolani kujambula chowongolera chilichonse.
"Mutha kusintha magawo olumikizirana ndikukhazikitsa mumakina," adatero Hudson. "Makina awa ndi okonzeka ndipo woyang'anira ma weld yekha ndiye angafikire magawo awa ndi kiyikhadi. Magawo awa amatha kutsatira ma kilojoules pa inchi iliyonse yomwe mukupanga ndi weld iliyonse kuti muwonetsetse kuti mukukwaniritsa zofunikira zoyenera."
Ngakhale kuti TPS/i ndi yothandiza kwambiri pa ma welds a mizu omwe amalamulidwa bwino, kampaniyo yapanga njira ya Pulsed Multiple Control (PMC) kuti amalize ma welds odzaza mwachangu. Njira yowetera ma arc oyendetsedwa ndi pulsed iyi imagwiritsa ntchito deta yofulumira kwambiri kuti igwirizane ndi liwiro lalikulu la weld pamene ikusunga arc yokhazikika.
"Wowotcherera amawonjezera pang'ono kusintha kwa ogwira ntchito kuti atsimikizire kuti makinawo alowa nthawi zonse," akutero Hudson.
Chowongolera Chowongolera Kuweta cha AMI M317 Orbital chapangidwira ntchito zopangira mapaipi a semiconductor, mankhwala, nyukiliya ndi zina zapamwamba kwambiri, chokhala ndi zowongolera zapamwamba komanso mawonekedwe ogwiritsira ntchito pazenera kuti zikhale zosavuta kuwotcherera zokha.
Mu kuwotcherera kodzipangira okha mu workshop, chitoliro chikazungulira, njira yotentha imayendetsedwa pamalo a 1G, ndipo chokhazikika cha PMC chikhoza kusinthidwa chokha malinga ndi malo okwera kapena otsika a pamwamba pa chitoliro.
“Cholumikizira cha TPS/i chimayang'anira mawonekedwe a arc ndipo chimasintha nthawi yeniyeni,” akutero Zablocki. “Pamene pamwamba pa cholumikiziracho chikuzungulira chitolirocho, mphamvu yamagetsi ndi liwiro la waya zimasinthidwa nthawi yeniyeni kuti zipereke mphamvu yokhazikika.”
Kukhazikika ndi liwiro lowonjezereka ndizo maziko a kusintha kwaukadaulo komwe kumathandiza odulira mapaipi pantchito yawo ya tsiku ndi tsiku. Ngakhale zonsezi zikugwira ntchito pa MIG/MAG welding, magwiridwe antchito ofanana apezeka munjira zina monga TIG.
Mwachitsanzo, ArcTig ya Fronius yogwiritsira ntchito makina imafulumizitsa ntchito yokonza mapaipi achitsulo chosapanga dzimbiri.
“Chitsulo chosapanga dzimbiri chingakhale chovuta chifukwa chimachotsa kutentha bwino komanso chimapindika mosavuta,” anatero Zablocki. “Nthawi zambiri polumikiza chitsulo chosapanga dzimbiri, chiyembekezo chabwino kwambiri cholowera kamodzi ndi 3mm. Koma ndi ArcTig, tungsten imaziziritsidwa ndi madzi, zomwe zimapangitsa kuti arc ikhale yolimba kwambiri komanso arc yambiri ikhale pamwamba pa tungsten. Arc imakhala yolimba kwambiri. Yamphamvu, imatha kuwiritsa mpaka 10mm ikawiritsa popanda kukonzekera.
Hudson ndi Zablocki akufotokoza mwachangu kuti pempho lililonse lomwe amapereka pankhaniyi limayamba ndi pulogalamu ya kasitomala komanso ukadaulo womwe ukukwaniritsa zofunikirazo. Nthawi zambiri, ukadaulo watsopano umapereka mwayi wokhazikika, kugwira ntchito bwino, komanso kuwonjezera deta kuti ntchitoyo ichitike bwino.
Pogwiritsa ntchito njira yolumikizirana ya PIPEFAB, Lincoln Electric inayesetsa kupanga zida zomwe zimathandiza kuti ntchito yolumikiza mapaipi ikhale yosavuta komanso kupanga ziwiya.
"Tili ndi njira zambiri zosiyanasiyana zowotcherera mapaipi zomwe zimagwiritsidwa ntchito pamakina angapo; mu njira yowotcherera ya PIPEFAB, tatenga njira yolunjika yosonkhanitsira njira zosiyanasiyana zomwe zingakhale zothandiza pakuwotcherera mapaipi ndikuziphatikiza mu phukusi limodzi," adatero David Jordan, mkulu wa Lincoln Electric's Global Industrial Division, Plumbing and Process Industries.
Jordan akunena kuti njira ya kampaniyo yosinthira mphamvu zamagetsi (STT) ndi imodzi mwa njira zamakono zomwe zili mu njira yolumikizira magetsi ya PIPEFAB.
“Njira ya STT ndi yabwino kwambiri polumikiza mizu ya mapaipi,” iye anatero. “Idapangidwa zaka 30 zapitazo kuti ilumikize zinthu zopyapyala chifukwa imapereka arc yolamulidwa bwino yokhala ndi kutentha kochepa komanso kutayikira kochepa. M’zaka zotsatira tinapeza kuti ndi yoyenera kwambiri kulumikiza mikanda ya mizu polumikiza mapaipi.” akuwonjezera kuti: “Mu njira yolumikizira ya PIPEFAB, timagwiritsa ntchito ukadaulo wachikhalidwe wa STT ndipo timapititsa patsogolo arc kuti tiwongolere magwiridwe antchito ndi liwiro.”
Makina olumikizira a PIPEFAB alinso ndi ukadaulo wa Smart Pulse, womwe umayang'anira makonda a makina anu ndikusintha mphamvu ya pulse yokha kuti ikupatseni arc yoyenera ntchito yanu.
“Ngati ndili ndi liwiro lochepa la waya, zimadziwa kuti ndikugwiritsa ntchito njira yotsika yamagetsi, kotero zimandipatsa mzere wolunjika bwino womwe ndi woyenera kuthamanga kwa waya kotsika,” anatero Jordan. “Ndikawonjezera liwiro la waya, zimangondiitana kuti ndisinthe mawonekedwe a mafunde. Wogwiritsa ntchito safunika kudziwa za izi, zimangochitika mkati. Makonda awa amalola wogwiritsa ntchito kuyang'ana kwambiri pa kuwotcherera osati kuda nkhawa ndi kugwira ntchito. Makonda aukadaulo.”
Dongosololi linapangidwa kuti lipange makina omwe amalola odulira kuti azichita chilichonse kuyambira mizu mpaka kudzaza ndi kuphimba mu makina amodzi.
"Kusintha kuchokera ku ukadaulo wina kupita ku wina n'kosavuta kwambiri," adatero Jordan. "Tili ndi chodyetsera chachiwiri mu PIPEFAB welding system, kotero mutha kuyambitsa njira ya STT mbali imodzi ya chodyetsera ndi tochi yoyenera ndi zogwiritsidwa ntchito kuti mudutse mizu yopanda kanthu - mukufunika nsonga yozungulira kuti mugwiritse ntchito chotenthetsera cha mizu, ndi chopepuka. mfuti yopepuka kuti muzitha kusinthasintha, ndipo kumbali ina, mudzakhala okonzeka kudzaza ndi kutseka njira, kaya zokhala ndi flux-core, hard-core kapena chitsulo-core."
“Ngati mukufuna kuyika muzu wa STT wolimba wa waya wa 0.35” (0.9mm) wokhala ndi chodzaza ndi chivundikiro cha waya wachitsulo wa 0.45” kapena waya wozungulira, muyenera kungoyika zinthu ziwiri zogwiritsidwa ntchito mbali zonse ziwiri za chodyetsa,” anatero Brian Senacy, woyang'anira malonda ku Lincoln Electric ku Alberta. “Wogwiritsa ntchito amaika muzuwo ndikutenga mfuti ina popanda kukhudza makinawo. Akakoka choyambitsa mfutiyo, makinawo amasinthira ku njira ina yowotcherera ndi kukhazikitsa.”
Ngakhale kuti ndikofunikira kukhala ndi ukadaulo watsopano pamakina, ndikofunikiranso kwa Lincoln ndi makasitomala ake kuti njira yolumikizira ya PIPEFAB ingathenso kuthana ndi njira zolumikizira mapaipi monga TIG, electrode ndi waya wozungulira.
"Makasitomala akufunadi kugwiritsa ntchito ukadaulo wapamwamba wa STT wa mizu yolimba ya waya kapena yachitsulo ndi Smart Pulse. Ngakhale njira yatsopanoyi ndiyofunika kwambiri, makasitomala akadali ndi njira zakale kapena zakale zomwe amagwiritsa ntchito nthawi ndi nthawi," adatero Senasi. "Akufunikabe kukhala ndi luso loyendetsa njira za bar kapena TIG. Sikuti makina olumikizira a PIPEFAB okha ndi omwe amapereka njira zonsezi, komanso kapangidwe ka Ready-to-Run kali ndi zolumikizira zapadera kotero ma tochi anu a TIG, ma tochi ndi ma tochi nthawi zonse amakhala olumikizidwa komanso okonzeka kupita."
Ukadaulo wina womwe watulutsidwa posachedwapa womwe ulipo ngati njira yosinthira makina olumikizirana a PIPEFAB ndi makina a MIG HyperFill a kampani omwe ali ndi zingwe ziwiri, omwe amawonjezera kwambiri kuchuluka kwa ma depositi.
“Chaka chatha ndi theka, tapeza kuti ukadaulo wa HyperFill ndi wothandiza kwambiri pakukulunga mapaipi,” anatero Jordan. “Ngati muwonjezera choziziritsira madzi ndikugwiritsa ntchito mfuti yoziziritsira madzi, tsopano mutha kuyendetsa njira iyi yodzaza ndi mipata iwiri. Takwanitsa kukwaniritsa kuchuluka kwa mapaundi 15 mpaka 16 pa ola limodzi, pogwiritsa ntchito njira yathu yabwino kwambiri ya mzere umodzi, titha kupeza mapaundi 7 mpaka 8 pa ola limodzi. Chifukwa chake amatha kuwirikiza kawiri kuchuluka kwa kukhazikika pamalo a 1G.”
"Makina athu a Power Wave ndi otchuka komanso amphamvu, koma mafunde omwe ali mumakina awa safunikira m'sitolo yogulitsira mapaipi," akutero Senasi. "Zinthu monga ma waveform a aluminiyamu ndi silicon bronze zachotsedwa kuti ziyang'ane kwambiri ma waveform omwe ndi othandiza kwambiri pazida zowotcherera mapaipi. Dongosolo lowotcherera la PIPEFAB lili ndi njira zosiyanasiyana zachitsulo ndi chitsulo chosapanga dzimbiri cha 3XX, waya wolimba, chitsulo chapakati, waya wozungulira, SMAW, GTAW ndi zina zambiri - mapatani onse omwe mukufuna kuwotcherera mapaipi."
Zomaliza za semantic sizifunikanso. Ukadaulo wa Cable View wa kampaniyo umayang'anira nthawi zonse kulowetsedwa kwa chingwe ndikusintha mawonekedwe a mafunde kuti asunge magwiridwe antchito okhazikika a arc pa zingwe zazitali kapena zopindika mpaka mamita 65. Izi zimathandiza kuti makinawo asinthe mwachangu kuti atsimikizire kuti arc ikugwira ntchito bwino.
"Check Point Cloud Production Monitoring ikhoza kukonzedwa kuti itumize uthenga kwa oyang'anira okha pamene magwiridwe antchito a makina ali pansi pa malire enaake. Kuyang'anira kupanga kwa Check Point kumatseka kuzungulira kwa kukonza njira kotero kusintha kukapangidwa, mutha kuyang'anira ndikutsimikizira kusintha," adatero Senasi. "Kusonkhanitsa deta kukuchulukirachulukira ndipo makasitomala akulankhula za mwayi womwe izi zimawapatsa kuti aziyendetsa bwino bizinesi yawo."
Makampani akuchita zonse zomwe angathe kuti akonze njira zowotcherera zomwe zili kale zovuta, pogwiritsa ntchito luso losonkhanitsa deta panthawi yogwira ntchito kuti akonze njira zoyankhira mavuto. Chitsanzo ndi chowongolera chowotcherera cha M317 chochokera ku ESAB Arc Machines Inc. (AMI).
Yopangidwa kuti igwiritsidwe ntchito mu semiconductor, mankhwala, nyukiliya ndi ntchito zina zapamwamba za mapaipi, ili ndi zowongolera zapamwamba komanso mawonekedwe ogwiritsira ntchito pazenera logwira kuti ikhale yosavuta kuwotcherera yokha.
"Ma controller akale a orbital TIG adapangidwa ndi mainjiniya kuti azigwiritsa ntchito mainjiniya," adatero Wolfram Donat, katswiri wopanga mapulogalamu ku AMI. "Ndi M317, osonkha ma waya akutiwonetsa zomwe akufunikira. Tikufuna kuchepetsa cholepheretsa kulowa mu kuwotcherera mapaipi. Zingatenge sabata kuti wina aphunzire momwe angagwiritsire ntchito wosonkha ma waya. Zingatenge miyezi kuti azolowere bwino, ndipo kuti apeze izi zimatenga zaka ziwiri kuti apeze phindu kuchokera ku dongosololi. Tikufuna kufupikitsa nthawi yophunzirira."
Wowongolera amalandira deta kuchokera ku masensa osiyanasiyana, zomwe zimathandiza ogwiritsa ntchito kulamulira ma weld awo m'njira zosiyanasiyana. Zinthu za pazenera logwira ntchito zimaphatikizapo jenereta ya pulani ya mapaipi yokha. Chosinthira nthawi chimalola wogwiritsa ntchito kusintha, kukonza, kuwonjezera, kuchotsa, ndikuyenda kudzera mu milingo yomwe ilipo. Mu njira yolumikizira, injini yosanthula deta imapereka deta yeniyeni ndipo kamera imapereka mawonekedwe enieni a weld nthawi yomweyo.
Pogwiritsa ntchito WeldCloud ya ESAB ndi zida zina zowunikira za orbital, ogwiritsa ntchito amatha kusonkhanitsa, kusunga ndikuwongolera mafayilo a data kwanuko kapena mumtambo.
“Tinkafuna kupanga dongosolo lomwe silinakhale lachikale ndi mbadwo uliwonse, koma lomwe lingakwaniritse zosowa za bizinesi mtsogolo,” adatero Donat. “Ngati sitolo siikukonzekera kusanthula kwa mitambo, ikhozabe kupeza deta kuchokera ku makinawo chifukwa ili pamalo ake. Kusanthula kukadakhala kofunikira, chidziwitso chimenecho chimapezeka kwa iwo.”
“M317 imaphatikiza chithunzi cha kanema ndi deta yolumikiza, imayika chizindikiro cha nthawi, ndikulemba zolumikizira,” adatero Donath. “Ngati mukupanga cholumikizira chachitali ndipo mupeza chopinga, simuyenera kutaya cholumikizira chifukwa mutha kubwerera ndikuwona chilichonse chomwe chachitika ndi vutoli chomwe chawonetsedwa ndi makinawo.”
M317 ili ndi ma module olembera deta pamitengo yosiyanasiyana. Pa ntchito monga mafuta, gasi, ndi mphamvu ya nyukiliya, kuchuluka kwa deta yomwe yasungidwa kungadalire mtundu wa zigawo zinazake. Kuti ayenerere weld, munthu wina angafunike deta yolondola kuti awonetse kuti panalibe kusiyana kwa mphamvu yamagetsi, magetsi, kapena kwina kulikonse panthawi yoweta.
Makampani onsewa akusonyeza kuti osonkha zitsulo ali ndi njira zambiri zopezera deta komanso mayankho kuti apange mawotchi abwino a mapaipi. Ndi ukadaulo uwu, tsogolo likuwoneka lowala.
Robert Colman wakhala wolemba komanso mkonzi kwa zaka 20 akulemba zosowa za mafakitale osiyanasiyana. Iye wakhala akudzipereka kwambiri pantchito yokonza zitsulo kwa zaka zisanu ndi ziwiri zapitazi, akugwira ntchito ngati mkonzi wa Metalworking Production & Purchasing (MP&P) ndipo, kuyambira Januwale 2016, wakhala mkonzi wa Canadian Fabricating & Welding. Iye wakhala akudzipereka kwambiri pantchito yokonza zitsulo kwa zaka zisanu ndi ziwiri zapitazi, akugwira ntchito ngati mkonzi wa Metalworking Production & Purchasing (MP&P) ndipo, kuyambira Januwale 2016, wakhala mkonzi wa Canadian Fabricating & Welding. Njira zopangira Metalworking Production & Purchasing (MP&P), pazaka 201 Canada Fabricating & Welding. Kwa zaka zisanu ndi ziwiri zapitazi, wakhala akudzipereka ku makampani opanga zitsulo, akugwira ntchito ngati Mkonzi wa Metalworking Production & Purchasing (MP&P) ndipo kuyambira Januwale 2016 monga Mkonzi wa Canadian Fabricating & Welding.在过去的七年里，他一直致力于金属加工行业，担任Metalworking Production & Purchasing (MP&P) 的编辑，并自2016 年1 任会会开的编辑.在过去的七年里，他一直致力于金属加工行业，担任Metalworking Production & Purchasing (MP&P) Kupanga kwa Metalworking & Purchasing (MP&P) pazaka 20 zapitazi — Metalworking Production & Purchasing (MP&P) редактора Canadian Fabricating & Welding. Kwa zaka zisanu ndi ziwiri zapitazi, wakhala akugwira ntchito mumakampani opanga zitsulo monga mkonzi wa Metalworking Production & Purchasing (MP&P) ndipo kuyambira Januwale 2016 monga mkonzi wa Canadian Fabricating & Welding.Iye ndi wophunzira ku yunivesite ya McGill ndipo ali ndi digiri ya bachelor ndi master kuchokera ku UBC.
Khalani ndi chidziwitso cha nkhani zaposachedwa, zochitika ndi ukadaulo pazinthu zonse zachitsulo kuchokera m'makalata athu awiri a pamwezi olembedwa okha kwa opanga aku Canada!
Tsopano popeza muli ndi mwayi wopeza kope la digito la Canadian Metalworking, mutha kupeza mosavuta zinthu zofunika kwambiri m'makampani.
Tsopano popeza muli ndi mwayi wopeza zinthu zonse za digito ku Made in Canada ndi Weld, mutha kupeza mosavuta zinthu zofunika kwambiri m'makampani.
Kugwira ntchito kwa zida kumakhudza ntchito ya bizinesi yonse. Mapulagi ndi soketi za MELTRIC zomwe zimapangidwira ma circuit breaker zimatha kuchotsa nthawi yayitali yogwira ntchito yokhudzana ndi kutseka/kusintha kwa mota. Kusavuta kwa ma plug-and-play a ma Switch-Rated connectors kungachepetse nthawi yogwira ntchito yosintha mota ndi 50%.