"Sisitimu yekubatanidza yePIPEFAB ndiyo yepamusoro-soro yeLincoln Electric, ichipa mashandiro akanaka mukushongedza mapaipi chaiwo nekudzora kwakananga, kwakananga uye kuri nyore, uye dhizaini yekuchinja inoderedza nguva yekuisa welder," anodaro Brian Senasi, Regional Sales muAlberta, Lincoln Electric, Maneja weKambani. Lincoln Electric
Kuchinja zvishoma nezvishoma kwakajairika mukugadzira, kunyanya mukusanganisa mapaipi. Semuenzaniso, kana uine ma parameter ekugadzirisa mapaipi, kuchinja ma parameter iwayo kuti utange maitiro matsva ekusanganisa kunogona kuva dambudziko kupfuura kukosha kwaro. Ndosaka nzira yekusanganisa yakaedzwa uye yakaedzwa mune mamwe maindasitiri iine hupenyu hwakareba hwekushanda kupfuura mamwe. Kana isina kukanganiswa, usaigadzirisa.
Asi sezvo mapurojekiti matsva achibuda, vagadziri vemidziyo yekusonerera vari kugadzira matekinoroji matsva ekubatsira maworkshop kuvandudza kugona kwekugadzira nekunyatsorongeka kwemidziyo yekusonerera.
Kubatanidza midzi nemazvo ndiyo kiyi yekubudirira kwekubatanidza mapaipi, kungave muchitoro kana mumunda.
“Sisitimu yedu yeTPS/i sisitimu yeMIG/MAG yakakodzera midziyo yemidzi,” akadaro Mark Zablocki, Welding Technician, Fronius Canada. TPS/i ndiyo sisitimu yeMIG/MAG inokwenenzverwa yaFronius. Ine dhizaini yemodular saka inogona kukwenenzverwa kuti ishandiswe nemaoko kana otomatiki sezvinodiwa.
"Panyaya yeTPS/i, takagadzira sisitimu inonzi LSC, iyo inomiririra Low Spatter Control," Zablocki akadaro. LSC i arc yedunhu pfupi inotakurika yakagadziridzwa ine arc yakasimba. Maitiro acho akavakirwa pama short circuits anoitika pamazinga emagetsi akaderera, zvichikonzera soft re-ignition uye stable welding process. Izvi zvinogoneka nekuti TPS/i inogona kukurumidza kuona uye kupindura kumatanho ekushanda anoitika panguva ye short circuit. "Takawana short arc ine pressure yakakwana yekusimbisa mudzi. LSC yakagadzira arc yakapfava zvikuru yaive nyore kudzora."
Shanduro yechipiri yeLSC, LSC Advanced, inobatsira kuvandudza kugadzikana kwemaitiro kana ichishanda kure nemagetsi. Tambo refu dzinoita kuti inductance iwedzere, izvo zvinozoguma nekupararira kwakawanda uye kugadzikana kwemaitiro kuderera. LSC Advanced inogadzirisa dambudziko iri.
"Kana watanga kubatana kwenguva refu pakati pemapini nemagetsi - anenge mamita makumi mashanu. Kureba ndipo paunotanga kushandisa LSC Advanced," akadaro Leon Hudson, Maneja weArea Technical Support wePerfect Welding kuFronius Canada. Kufanana nevazhinji vanowelda vemazuva ano, Fronius inokutendera kuti urekodhe weld yega yega.
"Unogona kugadzirisa ma "welding parameters" akafanana uye woagadzirisa muchina," akadaro Hudson. "Muchina uyu unogona kushandiswa uye mutariri we "weld" chete ndiye anogona kuwana ma "parameters" aya ne "keycard". Ma "parameters" aya anogona kutevedzera makilojoules pa inch yauri kugadzira ne "weld" yega yega kuti uve nechokwadi chekuti uri kuzadzisa zvinodiwa."
Kunyange hazvo TPS/i ichishanda zvakanaka pakugadzira midzi inodzorwa zvakasimba, kambani iyi yakagadzira nzira yePulsed Multiple Control (PMC) kuti ipedze kugadzira midziyo yekuzadza nekukurumidza. Maitiro aya ekugadzira midziyo yekuzadza anoshandisa nzira yekukurumidza kugadzirisa data kuti ienderane nekumhanya kwakanyanya kwekugadzira midziyo uku ichichengetedza midziyo yakagadzikana.
"Muchina wekunamira wesimbi unobhadhara zvishoma shanduko dziripo pakusvika kwemushandi kuti ave nechokwadi chekuti unopindira nguva dzose," anodaro Hudson.
Chinodzora Kukwesha Kwemagetsi cheAMI M317 Orbital chakagadzirirwa kushandiswa mumabasa ekugadzira mapaipi emhando yepamusoro, mishonga, nuclear nedzimwe mhando dzemapombi emhando yepamusoro, chine ma control epamusoro uye touch screen interface kuti zvive nyore kukwesha otomatiki.
Mukugadzira otomatiki muworkshop, kana pombi ichitenderera, mugero unopisa unoitwa panzvimbo ye1G, uye PMC stabilizer inogona kugadziriswa otomatiki zvichienderana nenzvimbo dzakakwirira kana dzakaderera dzepombi.
"TPS/i welder inoongorora hunhu hwe arc uye inochinjika nenguva chaiyo," anodaro Zablocki. "Sezvo weld surface ichitenderedza pombi, voltage nekumhanya kwewaya zvinogadziriswa munguva chaiyo kuti zvipe simba risingaperi."
Kugadzikana uye kukurumidza kwakawedzerwa ndizvo zviri pakati pekuvandudzwa kwetekinoroji kunobatsira vanowedera mapaipi pabasa ravo rezuva nezuva. Kunyange zvazvo zvese zviri pamusoro apa zvichishanda pakuwedera kweMIG/MAG, kushanda kwakafanana kwakawanikwa mune mamwe maitiro akadai seTIG.
Semuenzaniso, Fronius' ArcTig yemabasa emakanika inokurumidza kugadziriswa kwemapaipi esimbi isina ngura.
“Simbi isingatsvedzeri inogona kuva yakaoma nekuti inobvisa kupisa zvisina kunaka uye inokombama zviri nyore,” akadaro Zablocki. “Kazhinji kana uchibatanidza simbi isingatsvedzeri, tariro yakanaka yekupinda kamwe chete i3mm. Asi neArcTig, tungsten inotonhodzwa nemvura, zvichiita kuti arc ive yakasimba uye arc density yakakura pamucheto wetungsten. Arc density yakanyanya. Yakasimba, inogona kusveta kusvika ku10mm kana yafashaira isina kugadzirira.
Hudson naZablocki vanokurumidza kutaura kuti chikumbiro chega chega chavanoita munharaunda iyi chinotanga nechirongwa chemutengi uye kuti tekinoroji inosangana nezvinodiwa izvozvo. Kazhinji, matekinoroji matsva anopa mikana yekugadzikana, kushanda zvakanaka, uye kuwedzera data kuti basa riitwe nemazvo.
Nekushandisa sisitimu yekuwelda yePIPEFAB, Lincoln Electric yakatsvaga kugadzira michina inoita kuti kuve nyore kuwelda kwemapombi nekugadzira midziyo.
"Tine nzira dzakasiyana-siyana dzekupinza mapaipi dzinoshandiswa pamichina yakati wandei; muchirongwa chekupinza mapaipi chePIPEFAB, takatora nzira yakatarisana yekusanganisa nzira dzese dzakasiyana dzinogona kubatsira pakupinza mapaipi uye kudzisanganisa mupakeji imwe chete," akadaro David Jordan, director weLincoln Electric's Global Industrial Division, Plumbing and Process Industries.
Jordan anotaura kuti maitiro ekambani eSurface Tension Transfer (STT) ndeimwe yetekinoroji dziri muPIPEFAB welding system.
“Maitiro eSTT akanakira mapaipi ane midzi yakatsemuka,” akadaro. “Yakagadzirwa makore makumi matatu apfuura yekusonera zvinhu zvitete nekuti inopa arc inodzorwa zvikuru ine kupisa kushoma uye spatter shoma. Mumakore akatevera takaiona yakakodzera kwazvo kusonera root bead mukusonera mapaipi.” anowedzera kuti: “Muhurongwa hwekusonera PIPEFAB, tinoshandisa tekinoroji yechinyakare yeSTT uye tinowedzera kuvandudza arc kuti tiwedzere kushanda nekukurumidza.”
Masisitimu ekuwelda ePIPEFAB anewo tekinoroji yeSmart Pulse, iyo inoongorora magadzirirwo emuchina wako uye inogadzirisa yega simba rekurova kwemoyo kuti ipe arc yakakwana yebasa rako.
"Kana ndiine kumhanya kwakaderera kwewaya, inoziva kuti ndiri kushandisa nzira shoma yemagetsi, saka zvinondipa arc yakapfava, yakatarisana yakakwana yekumhanya kwakaderera kwewaya," akadaro Jordan. "Pandinowedzera kumhanya kwewaya, inongoerekana yaita waveform yakasiyana kwandiri. Mushandi haafanire kuziva nezvazvo, zvinongoitika mukati. Magadzirirwo aya anobvumira mushandi kutarisa pakunamira uye kusanetseka nezvekushanda. Magadzirirwo ehunyanzvi."
Sisitimu iyi yakagadzirwa kugadzira muchina waizobvumira vanowedera kuita zvese kubva pamudzi kusvika pakuzadza nekuvharira mumuchina mumwe chete.
"Kuchinja kubva kune imwe tekinoroji kuenda kune imwe kuri nyore kwazvo," akadaro Jordan. "Tine dual feeder muPIPEFAB welding system, saka unogona kutanga STT process kune rimwe divi refeeder ne torch chaiyo uye consumables kuti upfuure gap root pass - unoda conical tip kuti uite iyi root weld, uye pfuti yakareruka. pfuti yekukurumidza, uye kune rumwe rutivi, uchagadzirira kuzadza nekuvhara nzira, dzingave dzakagadzirwa ne flux-core, hard-core kana simbi-core."
"Kana uchizoisa 0.35" (0.9mm) yakasimba waya yeSTT ine 0.45" filler nechivharo. (1.2mm) simbi ine core waya kana flux-core waya, unongoda kuisa ma consumables maviri mu double kumativi ese e feeder," akadaro Brian Senacy, maneja wekutengesa weLincoln Electric muAlberta. "Mushandi anopinza mudzi uye anotora imwe pfuti asina kubata muchina. Paanodhonza trigger papfuti iyoyo, system inochinja otomatiki kune imwe nzira yekuwelding uye setting."
Kunyange zvazvo zvichikosha kuva netekinoroji itsva pamuchina, zvakakoshawo kuLincoln nevatengi vayo kuti sisitimu yekubatanidza yePIPEFAB inogonawo kubata maitiro echinyakare ekubatanidza mapaipi akadai seTIG, electrode uye flux cored wire.
"Vatengi vanoda kushandisa tekinoroji yepamusoro yeSTT yemidzi yakasimba yesimbi kana waya uye Smart Pulse. Kunyange hazvo maitiro matsva ari iwo akakosha, vatengi vachiri nemaitiro ekare kana ekare avanoshandisa nguva nenguva," akadaro Senasi. "Vachiri kuda kukwanisa kushandisa maitiro ebhawa kana TIG. Masisitimu ePIPEFAB welding haasi ega chete anopa maitiro aya ese, asi dhizaini yeReady-to-Run ine zvibatanidza zvakakosha saka maturusi ako eTIG, maturusi nematurusi anogara akabatana uye akagadzirira kufamba."
Imwe tekinoroji yakaburitswa munguva pfupi yapfuura iripo sekuvandudza sisitimu yePIPEFAB yekuwelda ndeye sisitimu yekambani yeMIG HyperFill ine waya mbiri, iyo inowedzera zvakanyanya mwero wekuisa zvinhu mumidziyo.
"Mugore rapfuura nehafu, takaona kuti tekinoroji yeHyperFill inoshanda zvikuru mukuputira mapaipi," akadaro Jordan. "Kana ukawedzera chitonhodzi chemvura uye ukashandisa pfuti inotonhodzwa nemvura, ikozvino unogona kuita nzira iyi yekuzadza nekuvhara mitsetse miviri. Takakwanisa kuwana mwero wekuisa 15 kusvika 16 mapaundi paawa, tichishandisa nzira yedu yakanakisa yemutsetse mumwe chete, tinogona kuwana mapaundi manomwe kusvika masere paawa. Saka anogona kupeta kaviri mwero wekuisa 1G panzvimbo."
"Michina yedu yePower Wave yakakurumbira uye ine simba, asi mafungu ari mumichina iyi haadiwi muchitoro chemapombi," anodaro Senasi. "Zvinhu zvakaita sealuminium nesilicon bronze waveforms zvakabviswa kuti zvitariswe pama waveforms anobatsira chaizvo pamichina yekuwelda mapaipi. Sisitimu yekuwelda yePIPEFAB ine sarudzo dzesimbi ne3XX stainless steel, solid wire, metal core, flux cored wire, SMAW, GTAW nezvimwe - mapatani ese aunoda welding mapaipi."
Mhedzisiro yemashoko haidiwiwo. Tekinoroji yeCable View yekambani inoramba ichitarisa kupinza kwetambo uye inogadzirisa mafungu kuti irambe ichishanda zvakanaka patambo refu kana dzakakoswa kusvika pamamita makumi matanhatu nemashanu. Izvi zvinobvumira sisitimu kukurumidza kuita shanduko dzakakodzera kuti ive nechokwadi chekuti arc inoshanda zvakanaka.
"Check Point Cloud Production Monitoring inogona kugadziriswa kuti itumire meseji otomatiki kune vatariri kana mashandiro emuchina akaderera pane imwe nhanho. Check Point production monitoring inovhara nzira yekuvandudza maitiro saka kana shanduko dzangoitwa, unogona kutarisa nekusimbisa kuvandudzwa," akadaro Senasi. "Kuunganidzwa kwedata kuri kuramba kuchiwedzera kufarirwa uye vatengi vari kutaura nezvemikana inovapa kuti vatungamire bhizinesi ravo zviri nani."
Makambani ari kuita zvese zvaanogona kuti agadzirise maitiro ekugadzirisa otomatiki akaomarara, achishandisa kugona kuunganidza data panguva yekushanda kuti awedzere mashandiro ekugadzirisa maitiro. Muenzaniso ndewe M317 orbital welding controller kubva kuESAB Arc Machines Inc. (AMI).
Yakagadzirirwa kushandiswa mumasemiconductor, mishonga, nuclear uye mamwe mashandisirwo emapaipi epamusoro-soro, ine zvidzoreso zvepamusoro uye interface yekubata-screen kuti zvive nyore kusanganisa otomatiki.
"Magadzirirwo eTIG ekare emuchadenga akagadzirwa nemainjiniya einjiniya," akadaro Wolfram Donat, mugadziri wesoftware mukuru kuAMI. "NeM317, vanowelders vari kutiratidza zvavanoda. Tinoda kuderedza chipingamupinyi chekupinda mukuwelder mapaipi. Zvinogona kutora vhiki kuti mumwe munhu adzidze kushandisa welder yemuchadenga. Zvinogona kumutorera mwedzi kuti ajairire zvizere, uye kuti awane Zvinotora kusvika makore maviri kuti ROI iwanikwe kubva musystem. Tinoda kupfupisa nguva yekudzidza."
Chinodzora chinogashira data kubva kumasensa akasiyana-siyana, zvichibvumira vashandisi kudzora ma weld avo nenzira dzakasiyana-siyana. Zvinhu zve touch screen zvinosanganisira otomatiki piping plan generator. Schedule editor inobvumira mushandisi kugadzirisa, kugadzirisa, kuwedzera, kudzima, uye kufamba kuburikidza nemazinga aripo. Mu welding mode, injini yekuongorora data inopa data renguva chaiyo uye kamera inopa maonero e weld panguva chaiyo.
Zvichibatanidzwa neESAB's WeldCloud nezvimwe zvishandiso zvekuongorora zviri mu orbital, vashandisi vanogona kuunganidza, kuchengeta uye kutarisira mafaira edata munharaunda kana mugore.
"Taida kugadzira sisitimu yakanga isati yamboshanda kwenguva refu, asi inogona kuzadzisa zvinodiwa nebhizinesi mune ramangwana," akadaro Donat. "Kana chitoro chisati chagadzirira kuongororwa kwegore, vanogona kuwana data kubva kumuchina nekuti iri panzvimbo yacho. Kana kuongororwa kwacho kwava kukosha, ruzivo irworwo runowanikwa kwavari."
“M317 inosanganisa mufananidzo wevhidhiyo nedata rekunamira, inoisa nguva, uye inorekodha welding,” akadaro Donath. “Kana uri kuita weld yakareba uye ukawana bump, haufanirwe kurasa weld nekuti unogona kudzokera kumashure woona mamiriro ese edambudziko anoratidzwa nesystem.”
M317 ine mamodule ekunyora data nemitengo yakasiyana. Pamashandisirwo akadai semafuta, gasi, uye simba renyukireya, kuwanda kwedata kunogona kutsamira pamhando yezvinhu zvacho. Kuti zvikwanise kusungirirwa, mumwe munhu wechitatu angangoda data rakarurama kuratidza kuti pakanga pasina kutsauka kwemagetsi, voltage, kana chero kupi zvako panguva yekusungirirwa.
Makambani ese aya anoratidza kuti vanowedera vane ruzivo rwakawanda uye nzira dzekupa mhinduro dzekugadzira mapaipi ari nani. Nehunyanzvi uhu, ramangwana rinotaridzika zvakanaka.
Robert Colman anga ari munyori nemupepeti kwemakore makumi maviri achinyora nezvezvinodiwa nemaindasitiri akasiyana-siyana. Ave akazvipira kubazi rezvekugadzira simbi kwemakore manomwe apfuura, achishanda semupepeti weMetalworking Production & Purchasing (MP&P) uye, kubva muna Ndira 2016, mupepeti weCanadian Fabricating & Welding. Ave akazvipira kubazi rezvekugadzira simbi kwemakore manomwe apfuura, achishanda semupepeti weMetalworking Production & Purchasing (MP&P) uye, kubva muna Ndira 2016, mupepeti weCanadian Fabricating & Welding. Последние семь лет он посвятил себя металлообрабатывающей промышленности, работая редактором журнала Metalworking & Purchasing (MP&P), uye chikamu 201 Canadian Fabricating & Welding. Kwemakore manomwe apfuura, anga akazvipira kubazi rezvekugadzira simbi, achishanda seMupepeti weMetalworking Production & Purchasing (MP&P) uye kubva muna Ndira 2016 seMupepeti weCanadian Fabricating & Welding.在过去的七年里，他一直致力于金属加工行业，担任Metalworking Production & Purchasing (MP&P) 的编辑，并自2016 年1 任会月Canadi）的编辑.在过去的七年里，他一直致力于金属加工行业，担任Metalworking Production & Purchasing (MP&P) Последние семь лет он работал в металлообрабатывающей промышленности в качестве редактора журнала Metalworking & Purchasing (MP&P), а с песни 2016 редактора Canadian Fabricating & Welding. Kwemakore manomwe apfuura, akashanda muindasitiri yesimbi semupepeti weMetalworking Production & Purchasing (MP&P) uye kubva muna Ndira 2016 semupepeti weCanadian Fabricating & Welding.Akapedza kudzidza paMcGill University aine dhigirii reBachelor neMasters kubva kuUBC.
Gara uchidzidza nezvenhau dzichangoburwa, zviitiko uye matekinoroji kubva munhau dzedu mbiri dzemwedzi nemwedzi dzakanyorerwa vagadziri vekuCanada chete!
Iye zvino nekuwana zvizere chinyorwa chedhijitari cheCanadian Metalworking, zviri nyore kuwana zviwanikwa zvinokosha zveindasitiri.
Iye zvino nekushandisa zvizere zvedhijitari muMade in Canada neWeld, wava nyore kuwana zviwanikwa zvinokosha zveindasitiri.
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