Irola enamathiselwe engalweni ye-lever yakheke eduze nobubanzi obungaphandle bengxenye ejikelezayo.Izici zethuluzi eziyisisekelo ezidingekayo ekusebenzeni okuningi kokuphotha zihlanganisa i-mandrel, umlandeli ophethe insimbi, ama-roller nezingalo ze-lever ezakha ingxenye, kanye nethuluzi lokugqoka.Isithombe: I-Toledo Metal Spinning Company.
Ukuvela kwephothifoliyo yomkhiqizo we-Toledo Metal Spinning Co. kungase kungabi okujwayelekile, kodwa akuhlukile endaweni yesitolo ekhiqiza izinsimbi.Isitolo esizinze e-Toledo, e-Ohio saqala ukwenza izingcezu zangokwezifiso futhi saziwa ngokukhiqiza izinhlobo ezithile zemikhiqizo.Njengoba isidingo sikhula, sethula imikhiqizo eminingana ejwayelekile esekelwe ekucushweni okudumile.
Ukuhlanganisa ukwakheka koku-oda kanye nomsebenzi wokwenza isitoko kusiza ukulinganisa imithwalo yesitolo.Ukuphindaphinda umsebenzi kubuye kuvule umnyango wamarobhothi nezinye izinhlobo zokuzenzakalela.Imali engenayo nenzuzo yenyuka, futhi umhlaba wabonakala wenza kahle.
Kodwa ingabe ibhizinisi likhula ngokushesha ngangokunokwenzeka? Abaholi besitolo sezisebenzi ezingu-45 babazi ukuthi inhlangano inamathuba amaningi, ikakhulukazi lapho bebona indlela onjiniyela bezokuthengisa abachitha ngayo izinsuku zabo. Nakuba i-TMS inikeza imigqa yemikhiqizo eminingi, imikhiqizo eminingi ayikwazi ukuthathwa kalula ohlwini lwezimpahla eziqediwe bese ithunyelwa.
I-TMS empeleni inomkhawulo wobunjiniyela, futhi ukuze ikususe, kulo nyaka inkampani yethule uhlelo lokumisa umkhiqizo.Isofthiwe yangokwezifiso eklanywe phezu kwe-SolidWorks ivumela amakhasimende ukuthi alungiselele imikhiqizo yawo futhi athole izingcaphuno ku-inthanethi.Lokhu kuzenzakalela kwehhovisi elingaphambili kufanele kwenze kube lula ukucutshungulwa kwe-oda futhi, okubaluleke kakhulu, kuvumela onjiniyela bokuthengisa ukuthi baphathe umsebenzi owengeziwe wangokwezifiso mahhala. ubunjiniyela kanye nokucaphuna, kuba nzima ukuthi isitolo sikhule.
Umlando we-TMS uhlehlela emuva ngeminyaka yawo-1920 kanye nomfiki waseJalimane ogama lakhe linguRudolph Bruehner. Wayengumnikazi wenkampani kusukela ngo-1929 kuya ku-1964, eqasha ama-spinner ensimbi anamakhono ayenolwazi lweminyaka lokusebenza ngezinsimbi nezinsimbi, okwenza inqubo yokuphotha iphelele.
I-TMS yagcina inwetshiwe yaba umdwebo ojulile, okhiqiza izingxenye ezinesitembu kanye nama-preforms wokuphotha.Uhlaka lushaya i-preform futhi luyigxumeke ku-lathe ejikelezayo.Ukuqala nge-preform esikhundleni se-flat blank kuvumela okokusebenza ukuthi kuphothwe ekujuleni okukhulu namadiamitha amancane.
Namuhla, i-TMS iseyibhizinisi lomndeni, kodwa akuyona ibhizinisi lomndeni wakwaBruehner.Le nkampani yashintsha izandla ngo-1964, lapho uBruehner eyithengisa ku-Ken noBill Fankauser, hhayi izisebenzi zensimbi zesikhathi eside ezivela ezweni elidala, kodwa unjiniyela kanye no-accountant.Indodana kaKen, u-Eric Fankhauser, manje oyisekela likamongameli we-TMS, uxoxa indaba.
“Njengoba accountant osemncane, ubaba wathola i-akhawunti ye- [TMS] kumngane osebenza e-accounting e-Ernst and Ernst. Ugunyaze isheke kumlingani Wakwenza futhi lapho isheke selisuliwe uRudy wayephatheke kabi ngokumbona evunyelwe ehhovisi lakhe futhi wamtshela ukuthi wayephatheke kabi Akazange ayigcine imali.
“URudy wacabanga ngakho futhi ekugcineni wathi, ‘Uwuhlobo lomuntu engifisa sengathi ngabe inkampani yami.
UKen Fankhauser wacabanga ngakho, wabe esebiza umfowabo uBill, ngaleso sikhathi owayengunjiniyela wezindiza e-Boeing e-Seattle. Njengoba u-Eric ekhumbula, "Umalume wami uBill wangena endizeni wabheka inkampani base benquma ukuyithenga. Okunye umlando."
Kulo nyaka, isihleli somkhiqizo esiku-inthanethi esizolungiselela imikhiqizo ukuthi i-ode ama-TMS amaningi sisize ukwenza lula ukuhamba komsebenzi futhi sithuthukise ulwazi lwamakhasimende.
Ngenkathi u-Ken noBill bethenga i-TMS ngeminyaka yawo-1960, babenesitolo esigcwele imishini eqhutshwa ngebhande levini. Kodwa futhi beza ngesikhathi lapho ukuphotha kwensimbi (kanye nemishini yokukhiqiza ngokujwayelekile) isuka ekusebenzeni ngesandla iye ekulawuleni okuhlelekayo.
Ngawo-1960, umbhangqwana wathenga i-rotary lathe eqhutshwa nge-stencil ye-Leifeld, ecishe ifane nomshini omdala wokunyathelisa we-punch oqhutshwa yi-stencil. Umsebenzisi usebenzisa induku yokudlala eshayela isifanekiso esifanekisweni sengxenye ejikelezayo.
Ubuchwepheshe bale nkampani bathuthukela ngezinhlobo ezahlukene zezintambo ezijikelezayo eziqhutshwa isifanekiso, zafinyelela umvuthwandaba wemishini elawulwa ngekhompiyutha esetshenziswa amafekthri namuhla.Noma kunjalo, izici ezimbalwa zokuphotha insimbi ziyibeka ihluke kwezinye izinqubo.Okokuqala, ngisho nezinhlelo zesimanje azikwazi ukuqhutshwa ngempumelelo ngumuntu ongazazi izisekelo zokuphotha.
“Awukwazi ukumane ubeke okungenalutho bese uvumela umshini ukuthi uzungezise ingxenye ngokususelwa emdwebeni,” kusho u-Eric, enezela ukuthi opharetha badinga ukwakha ingxenye yezinhlelo ezintsha ngokulawula induku yokudlala elungisa indawo yerola ngesikhathi sokukhiqiza ngomsebenzi. ohlangothini lokuzungeza.
"Uhlobo ngalunye lwensimbi luhlukile, futhi kunomehluko ngisho nangaphakathi kwensimbi efanayo, okuhlanganisa ukuqina namandla aqinile," kusho u-Craig. "Akugcini lapho, insimbi iyashisa lapho ijikeleza, futhi lokho kushisa kube sekudluliselwe ethuluzini. Njengoba insimbi ishisa, iyanwebeka. Zonke lezi zimo zisho ukuthi ama-opharetha anekhono kudingeka agade umsebenzi."
Isisebenzi se-TMS silandele umsebenzi iminyaka engu-67.” Igama laso kwakungu-Al,” kusho u-Eric, “futhi akazange athathe umhlalaphansi waze waba neminyaka engu-86.” U-Al waqala lapho i-lathe yesitolo isebenza ebhandeni elixhunywe kushafti ongaphezulu. Wahoxa esitolo esinamaspiner akamuva ahlelekayo.
Namuhla, ifektri inabasebenzi abathile asebenenkampani iminyaka engaphezu kwengu-30, abanye iminyaka engaphezu kwengu-20, futhi labo abaqeqeshelwe inqubo yokuphotha basebenza kuzo zombili izinqubo ezenziwa ngesandla kanye nezizenzekelayo.
Noma kunjalo, le nkampani iwuhlelo olusebenzayo lokusebenzisa ama-automation, okufakazelwa ukusebenzisa kwawo amarobhothi ekugayeni nasekupholiseni.” Sinamarobhothi amathathu endlini enza ukupholisha,” kusho u-Eric.” Amabili awo aklanyelwe ukupholishwa eksisini eqondile nelilodwa eksisi evundlile.”
Isitolo siqashe unjiniyela wamarobhothi ofundisa irobhothi ngalinye ukugaya izimo ezithile kusetshenziswa amathuluzi e-finger-strap (uhlobo lwe-Dynabrade), kanye nezinye izinhlobo ezihlukahlukene zokugaya amabhande.Ukuhlela irobhothi kuyindaba ebucayi, ikakhulukazi uma kubhekwa ubumbudumbudu obuhlukene obuhilelekile, inani lokudlula, kanye nezingcindezi ezehlukene irobhothi elisebenza kuzo.
Le nkampani isaqasha abantu abenza umsebenzi wokupholisha izandla, ikakhulukazi umsebenzi owenziwe ngokwezifiso.Iphinde iqashe abashiseli abenza i-circumferential ne-seam welding, kanye nabashisela abasebenzisa amapulani, inqubo engathuthukisi ikhwalithi yokushisela kuphela kodwa futhi ehambisana nokujikeleza.
I-TMS yayiyisitolo semishini ehlanzekile kwaze kwaba ngu-1988, lapho inkampani isungula umugqa ojwayelekile wama-conical hoppers. ngayo, futhi yakha ulayini womkhiqizo kusukela lapho.” Sasinosayizi abaningana abayishumi be-hopper, sikhiqiza cishe angu-50 kuya ku-100 ngesikhathi.Lokhu kusho ukuthi asinazo izilungiselelo ezibizayo zokukhokha futhi amakhasimende akudingeki akhokhele amathuluzi. Kuseshalofini futhi singakuthumelela ngosuku olulandelayo.
Omunye umugqa womkhiqizo, obizwa ngokuthi i-Cleaning Line, uhlanganisa uhla lweziqukathi zensimbi engenasici.Lo mbono womkhiqizo uvela kuyo yonke indawo, imboni yokugeza izimoto.
“Senza amadomu amaningi okuwasha izimoto,” kusho u-Eric, “futhi besifuna ukwehlisa leyo dome senze okunye ngayo. I-bottom yalezi zitsha zidwetshiwe, umzimba ugoqwe futhi ushiselwe, i-dome ephezulu idwetshwa, ilandelwa yi-crimping, inqubo ejikelezayo eyenza unqenqema olugoqiwe ku-workpiece, efana nezimbambo eziQinisekile.
Imikhiqizo ye-Hoppers kanye ne-Clean Line itholakala ngamazinga ahlukene "okujwayelekile".Ngaphakathi, inkampani ichaza "umkhiqizo ojwayelekile" njengalowo ongasuswa eshalofini futhi uthunyelwe.Kodwa futhi, inkampani futhi "inemikhiqizo yangokwezifiso ejwayelekile," eyenziwe ingxenye yesitoko bese icushwa ukuthi i-odwe.Lapha yilapho abahleli bemikhiqizo esekelwe kwisofthiwe bedlala indima ebalulekile.
"Sifuna ngempela amakhasimende ethu abone umkhiqizo futhi abone ukucushwa, ukufaka ama-flanges kanye nokuqeda akucelayo," kusho uMaggie Shaffer, umphathi wezokukhangisa ohola uhlelo lokuhlela."Sifuna amakhasimende akwazi ukuqonda umkhiqizo ngendlela enembile."
Ngesikhathi salokhu kubhalwa, umhleli ubonisa ukucushwa komkhiqizo ngezinketho ezikhethiwe futhi unikeze inani lamahora angu-24. (Njengabakhiqizi abaningi, i-TMS yayikwazi ukugcina amanani ayo isikhathi eside esikhathini esidlule, kodwa ayikwazi manje, ngenxa yezintengo zezinto eziguquguqukayo nokutholakala.) Inkampani inethemba lokwengeza umthamo wokucubungula inkokhelo esikhathini esizayo.
Kusukela manje, amakhasimende ashayela isitolo ukuze agcwalise ama-oda awo.Kodwa esikhundleni sokuchitha izinsuku noma amasonto ekhiqiza, ehlela, futhi ethola ukugunyazwa kwemidwebo (ngokuvamile ukulinda isikhathi eside ebhokisini lokungenayo elichichimayo), onjiniyela be-TMS bangakwazi ukukhiqiza imidwebo ngokuchofoza okumbalwa nje, bese bethumela ulwazi ku-workshop ngokushesha.
Ngokombono wekhasimende, ukuthuthukiswa kwemishini yokuphotha yensimbi noma ngisho nokugaya nokupholishwa kwerobhothi kungase kungabonakali nhlobo.Kodwa-ke, isihleli somkhiqizo siwukuthuthuka amakhasimende angasibona.Sithuthukisa ulwazi lwawo lokuthenga futhi konga izinsuku ze-TMS noma ngisho namaviki okusebenza kwe-oda.Akuyona inhlanganisela embi.
U-Tim Heston, Umhleli Omkhulu e-FABRICATOR, uye wahlanganisa imboni yokwenziwa kwensimbi kusukela ngo-1998, waqala umsebenzi wakhe nge-Welding Magazine ye-American Welding Society.
I-FABRICATOR iwumagazini ohamba phambili embonini yokwenziwa kwensimbi eNyakatho Melika.Lo magazini uhlinzeka ngezindaba, izihloko zezobuchwepheshe kanye nemilando yamacala eyenza abakhiqizi bakwazi ukwenza imisebenzi yabo ngendlela egculisayo.I-FABRICATOR ibisebenzela imboni kusukela ngo-1970.
Manje ngokufinyelela okugcwele kuhlelo lwedijithali lwe-FABRICATOR, ukufinyelela okulula kuzinsiza ezibalulekile zemboni.
Uhlelo lwedijithali lwe-The Tube & Pipe Journal manje selufinyeleleka ngokugcwele, lunikeza ukufinyelela okulula kuzinsiza ezibalulekile zemboni.
Jabulela ukufinyelela okugcwele kuhlelo lwedijithali lwe-STAMPING Journal, oluhlinzeka ngentuthuko yakamuva yezobuchwepheshe, imikhuba emihle kanye nezindaba zemboni zemakethe yokugxiviza izitembu zensimbi.
Manje ngokufinyelela okugcwele kuhlelo lwedijithali lwe-The Fabricator en Español, ukufinyelela okulula kuzinsiza ezibalulekile zomkhakha.