Roller inonamirwa kuruoko rwerevheti yakaumbwa pedyo nedhayamita yekunze yechikamu chinotenderera.Zvishandiso zvekutanga zvinodiwa pakushanda kwakawanda kwekutenderera zvinosanganisira mandrel, muteveri anobata simbi, ma rollers nemaoko erevheti anoumba chikamu, uye chigadziro chekupfeka.Mufananidzo: Toledo Metal Spinning Company.
Iko kushanduka kweToledo Metal Spinning Co.'s product portfolio inogona kunge isiri yemazuva ose, asi haisi yega munzvimbo yekugadzira simbi uye yekugadzira chitoro.Chitoro cheToledo, Ohio-based chakatanga kugadzira zvimedu zvetsika uye chakazozivikanwa nekugadzira mamwe marudzi ezvigadzirwa.Sezvo kudiwa kwakawedzera, yakaunza zvigadzirwa zvakati wandei zvinoenderana nemaitiro akakurumbira.
Kubatanidza kugadzira-ku-kurongeka uye kugadzira-ku-stock basa kunobatsira kuenzanisa mitoro yechitoro.Kudzokorora kwebasa kunovhurawo musuwo kune marobhoti uye mamwe marudzi e automation.Revenues uye purofiti yakasimuka, uye nyika yaiita kunge iri kuita zvakanaka.
Asi bhizinesi riri kukura nekukurumidza sezvinobvira here?
TMS chaizvoizvo ine chibvumirano cheinjiniya, uye kuti ibvise, gore rino kambani yakaunza chigadzirwa chekugadzirisa hurongwa.Custom software yakagadzirwa pamusoro peSolidWorks inobvumira vatengi kuti vagadzirise zvigadzirwa zvavo uye vagamuchire zvinyorwa paIndaneti.Iyi ye-front-office automation inofanira kurerutsa kurongeka kwekugadzirisa uye, zvinonyanya kukosha, kubvumira mainjiniya ekutengesa kuti aite basa rakawanda retsika pasina. huinjiniya uye kutora mashoko, ndiko kunonyanya kuoma kuti chitoro chikure.
Nhoroondo yeTMS yakatanga kumakore ekuma1920 uye mutorwa wekuGermany ainzi Rudolph Bruehner. Aiva muridzi wekambani kubva muna 1929 kusvika 1964, achishandisa masimbi ane hunyanzvi hwekuita masimbi aiva nemakore ane ruzivo achishanda nemachira nemalevers, achinatsa kuruka.
TMS yakazowedzera kudhirowa yakadzika, ichigadzira zvikamu zvakadhindwa pamwe chete nemapreforms eku spinning.A stretcher punches a preform uye anoiisa parotary lathe.Kutanga ne preform pane kuti flat blank inobvumira kuti zvinhu zvirukwe kusvika pakadzika hukuru uye madhayamita maduku.
Nhasi, TMS ichiri bhizinesi remhuri, asi haisi bhizinesi remhuri yeBruehner.Kambani yakashandura maoko muna 1964, apo Bruehner akaitengesa kuna Ken naBill Fankauser, kwete vashandi vesimbi vemazuva ose kubva kunyika yekare, asi injinjini uye accountant.Mwanakomana waKen, Eric Fankhauser, zvino mutevedzeri wemutungamiri weTMS, anotaura nyaya yacho.
"Semunhu aiita accountant wechidiki, baba vangu vakawana account ye[TMS] kubva kushamwari yavo yaishanda kuErnst and Ernst accounting femu." Baba vangu vakaongorora mafekitari nemakambani uye vakaita basa guru, Rudy akapa Akatumira cheki ye$100. Izvi zvakaisa baba vangu mubhandi. Kana vakabvisa cheki iyoyo, zvaizova kupesana kwemari. Saka akaenda ndokuudza Ernst kuti aite sei, ndokuudza Ernst kuti aite sei. Akabvumira cheki yacho kune mumwe wake.
“Rudy akafunga nezvazvo ndokuzoti, ‘Ndiwe munhu wandinoshuva kuti dai ndaiva nekambani ino, unoda kuitenga here?
Ken Fankhauser akafunga nezvazvo, ndokufonera mukoma wake Bill, uyo panguva iyoyo aimbova injiniya wemuchadenga muBoeing muSeattle. Sekuyeuka kunoita Eric, "Sekuru vangu Bill vakabhururuka ndokutarisa kambani uye vakasarudza kuitenga. Zvimwe zvese inhoroondo."
Gore rino, online chigadzirwa configurator kugadzirisa zvigadzirwa kuodha akawanda TMSs yakabatsira kufambisa mafambiro uye kunatsiridza ruzivo rwevatengi.
Ken naBill pavakatenga TMS muma1960s, vaive nechitoro chakazara nemichina inofambiswa nebhande revintage.Asi ivo vanouyawo panguva iyo simbi inotenderera (nemichina yekugadzira kazhinji) iri kufamba kubva pakushandisa kwemaoko kuenda kune inorongwa control.
Mumakore ekuma1960, vaviri vacho vakatenga Leifeld stencil-driven rotary lathe, yakada kufanana neyekare stencil-driven punch press. The operator manipulate joystick inotyaira stylus patemplate muchimiro chechikamu chinotenderera.
Tekinoroji yekambani yakafambira mberi kuburikidza nemhando dzakasiyana-siyana dzema template-driven rotary lathes, zvichiguma nemichina inodzorwa nekombiyuta iyo mafekitari anoshandisa nhasi.Kunyange zvakadaro, zvinhu zvakawanda zvesimbi yekutenderera zvinozvisiyanisa kubva kune mamwe maitiro.Kutanga, kunyange maitiro emazuva ano haakwanisi kushandiswa zvinobudirira nemunhu asingazivi nheyo dzekutenderera.
"Iwe haugone kungoisa isina chinhu uye woita kuti muchina utenderere chikamu zvichienderana nedhirowa," Eric akadaro, achiwedzera kuti vashandisi vanofanirwa kugadzira zvirongwa zvitsva nekushandisa chimuti chemufaro chinogadzirisa nzvimbo yeroller panguva yekugadzira kuburikidza nebasa. Inowanzoitwa mapfuura akawanda, asi inogona kuitwa kamwe chete, senge mushear kugadzira oparesheni, uko zvinhu zvinogona kutetepa "kana kureba" simbi "kurebesa" hafu yayo. munzira yekutenderera.
"Rudzi rumwe norumwe rwesimbi rwakasiyana, uye mune misiyano kunyange mukati mesimbi imwe chete, kusanganisira kuoma uye kusimba kwesimba," akadaro Craig. "Kwete izvozvo chete, simbi inopisa painotenderera, uye kupisa ikoko kunozoendeswa kuchishandiso. Sezvo simbi inopisa, inokura. Zvose izvi zvinoreva kuti vashandi vane unyanzvi vanofanira kuramba vakatarisa pabasa."
Mumwe mushandi weTMS ave achitevera basa racho kwemakore 67.” Ainzi Al,” akadaro Eric, “uye haana kurega basa kusvikira ava nemakore 86.” Al akatanga apo jira remuchitoro rakanga richimhanya richibva pabhandi rakanamirwa pashafiti yepamusoro. Akazosiya basa pachitoro chaiva nemaspiner achangoburwa.
Nhasi, fekitari ine vamwe vashandi vave nekambani kwemakore anopfuura makumi matatu, vamwe makore anopfuura 20, uye avo vakadzidziswa mukuita basa rekutenderera vanoshanda mune zvose zvinyorwa uye maitiro ekugadzirisa.
Zvakadaro, kambani iyi inobatirira kushandisa otomatiki, sezvinoratidzwa nekushandisa kwayo marobhoti mukukuya nekupukuta. ”Tine marobhoti matatu mumba ari kukwenenzvera,” Eric akadaro.
Chitoro chacho chinoshandisa injiniya wemarobhoti anodzidzisa robhoti rimwe nerimwe kukuya maumbirwo chaiwo achishandisa zvigunwe-tambo (Dynabrade-type) maturusi, uyewo mamwe mabhanhire akasiyana-siyana.Kuronga robhoti chinhu chakaoma, kunyanya kupiwa granularities yakasiyana-siyana inobatanidzwa, nhamba yekupfuura, uye kudzvinyirirwa kwakasiyana-siyana iyo robhoti inoshanda.
Iyo kambani ichiri kushandisa vanhu vanoita kupenya kwemaoko, kunyanya basa rekuita.Inoshandisawo ma welders anoita circumferential uye seam welding, pamwe nevelders vanoshanda planers, nzira iyo haingogadzirisi weld quality chete asiwo inopindirana nekutenderera.Ma rollers epasser yeganda anosimbisa uye anoita kuti weld bead, iyo inobatsira kuchengetedza hurongwa hunodiwa pakutenderera kunodiwa.
TMS yaive chitoro chemuchina wakachena kusvika 1988, apo kambani yakagadzira mutsara weiyo conical hoppers. nokuda kwayo, uye akavaka mutsara wechigadzirwa kubva ipapo. " Takanga tine ma saizi gumi ehopper akati wandei, tinoburitsa anenge 50 kusvika ku100 panguva imwe chete. Izvi zvinoreva kuti hatina setups inodhura yekubvisa uye vatengi havafanirwe kubhadhara maturusi. Ingori pasherufu uye tinogona kuitumira zuva rinotevera.Kana kuti isu tinogona kuita rimwe basa rekuwedzera, sekuisa ferrule kana collar, kana mamwe magirazi auliary, zvese zvinosanganisa manipuxiary.
Imwe mutsara wechigadzirwa, unonzi Mutsara Wokuchenesa, unosanganisira huwandu hwemidziyo yemarara yesimbi isina tsvina.Iyi pfungwa yechigadzirwa inobva kumativi ose, indasitiri yekugeza motokari.
Eric akadaro, “Tinogadzira dzimba dzakawanda dzekugezesa motokari, uye taida kubvisa dome iyoyo toita chimwe chinhu nayo.” Tine patent yekugadzira paCleanLine uye takatengesa Makore 20.” Iyo mabheti emidziyo iyi inodhonzwa, muviri unotenderedzwa uye welded, iyo yepamusoro dome inotorwa, inoteverwa necrimping, inotenderera nzira inogadzira yakapetwa mupendero pane workpiece, yakafanana neReinforced ribs.
Hoppers uye Clean Line zvigadzirwa zvinowanikwa muzvikamu zvakasiyana-siyana zve "standard".Mukati, kambani inotsanangura "standard product" seyo inogona kutorwa kubva pasherufu uye kutumirwa.Asi zvakare, kambani inewo "standard custom products," iyo inogadzirwa zvishoma kubva kumari uye inogadziriswa kurongeka.Iyi ndiyo iyo software-based product configurators inoita basa rinokosha.
"Tinoda chaizvo kuti vatengi vedu vaone chigadzirwa uye vaone magadzirirwo, kukwira maflange uye kupera kwavanenge vachikumbira," akadaro Maggie Shaffer, maneja wekushambadzira anotungamira chirongwa chegadziriso." Tinoda kuti vatengi vakwanise kunzwisisa chigadzirwa.
Panguva yekunyora uku, mugadziri anoratidza kugadzirwa kwechigadzirwa nemasarudzo akasarudzwa uye anopa mutengo weawa 24. (Kufanana nevakawanda vanogadzira, TMS inogona kuchengetedza mitengo yayo kwenguva yakareba munguva yakapfuura, asi haigoni ikozvino, nekuda kwekutengesa kwemitengo yezvinhu uye kuwanikwa.) Kambani inotarisira kuwedzera simba rekugadzirisa mubhadharo mune ramangwana.
Kubva ikozvino, vatengi vanofonera chitoro kuti vazadzise mirairo yavo.Asi pane kupedza mazuva kana mavhiki vachigadzira, kuronga, uye kuwana mvumo yekudhirowa (kazhinji kumirira kwenguva yakareba mubhokisi remainbox rinopfachukira), mainjiniya eTMS anogona kugadzira madhirowa nekudzvanya zvishoma, uye ipapo Tumira ruzivo kumusangano nekukurumidza.
Kubva pakuona kwemutengi, kuvandudzwa kwesimbi kutenderera michina kana kunyange robotic kugaya uye polishing angave asingaoneki zvachose.Zvisinei, chigadzirwa configurator ivandudzo iyo vatengi vanogona kuona.Iyo inovandudza ruzivo rwavo rwekutenga uye inochengetedza TMS mazuva kana kunyange mavhiki ekugadzirisa kurongeka nguva.Haisi kusanganiswa kwakaipa.
Tim Heston, Mupepeti Mukuru paThe FABRICATOR, akavhara indasitiri yekugadzira simbi kubvira 1998, achitanga basa rake neAmerican Welding Society's Welding Magazine.Kubva ipapo, akavhara maitiro ese ekugadzira simbi kubva pakutsika, kukotama nekucheka kusvika pakukuya nekupukuta.Akabatana nevashandi veThe FABRICATOR muna Gumiguru 2007.
FABRICATOR ndiyo magazini inotungamira kuNorth America yekugadzira simbi nekugadzira. Magazini iyi inopa nhau, zvinyorwa zvehunyanzvi uye nhoroondo dzenyaya dzinogonesa vanogadzira kuita mabasa avo nemazvo.FABRICATOR yanga ichishandira indasitiri kubva 1970.
Iye zvino nekuwana kuzere kudhijitari yeThe FABRICATOR, kuwana nyore kune yakakosha indasitiri zviwanikwa.
Iyo yedhijitari edition yeThe Tube & Pipe Journal yave kuwanikwa zvizere, ichipa nyore kuwana kune yakakosha indasitiri zviwanikwa.
Nakidzwa nekuwana kuzere kudhijitari ye STAMPING Journal, iyo inopa kufambira mberi kwetekinoroji, maitiro epamusoro uye nhau dzeindasitiri yemusika wesimbi.
Ikozvino nekuwana kuzere kudhijitari yeThe Fabricator en Español, kuwana nyore kune yakakosha indasitiri zviwanikwa.