SWR+HyperFill yochokera ku Novarc Technologies imagwiritsa ntchito ukadaulo wowotcherera wazitsulo wazitsulo ziwiri wa Lincoln Electric kudzaza ndi kusindikiza ma weld mapaipi.
Kuwotcherera mapaipi amfupi ndi njira yovuta. The awiri ndi makulidwe a makoma osiyana pang'ono, ndi chikhalidwe cha chilombo. Izi zimapangitsa kuti kuyenera kukhala kogwirizana ndi kuwotcherera kukhala malo okhala. Izi sizophweka kupanga makina, ndipo pali zowotcherera bwino zamapaipi ochepa kuposa kale.
Kampaniyo ikufunanso kusunga zida zake zabwino kwambiri zowotcherera mapaipi. Owotcherera abwino mwina sangafune kuwotcherera maola 8 molunjika pa 1G pomwe chitoliro chili mu chuck yozungulira. Mwina ayesa 5G (yopingasa, machubu sangathe kuzungulira) kapena ngakhale 6G (machubu osasinthasintha pamalo olowera), ndipo akuyembekeza kuti atha kugwiritsa ntchito lusoli. Soldering 1G imafuna luso, koma anthu odziwa zambiri atha kuziwona kuti ndizosasangalatsa. Zitha kutenganso nthawi yayitali kwambiri.
Komabe, m'zaka zaposachedwa, njira zambiri zopangira makina zatulukira mufakitale yopanga mapaipi, kuphatikiza ma robot ogwirizana. Novarc Technologies yaku Vancouver, British Columbia, yomwe idakhazikitsa Spool Welding Robot (SWR) mu 2016, yawonjezera ukadaulo wa Lincoln Electric's HyperFill twin-wire metal arc welding (GMAW) pamakina.
"Izi zimakupatsirani mizati yokulirapo yowotcherera ma voliyumu ambiri. Makinawa ali ndi zodzigudubuza ndi malangizo apadera olumikizirana kuti mutha kukhala ndi mawaya awiri panjira imodzi ndikumanga cholumikizira chachikulu chomwe chimakulolani kuwotcherera pafupifupi kuwirikiza kawiri zinthu zomwe zidayikidwa."
Chifukwa chake, atero a Soroush Karimzade, CEO wa Novarc Technologies, yemwe adavumbulutsa ukadaulo wa SWR + Hyperfill ku FABTECH 2021. Mitengo yofananira yoyika imatha kupezekabe mapaipi [makhoma] kuchokera ku 0.5 mpaka 2 mainchesi. ”
Mwachizoloŵezi chokonzekera, wogwiritsa ntchitoyo amakhazikitsa cobot kuti agwiritse ntchito muzu umodzi wa waya ndi tochi imodzi, kenako amachotsa ndikusintha nyaliyo monga mwachizolowezi ndi nyali ina yokhala ndi ma 2-waya GMAW, kudzaza kudzaza. Madipoziti ndi ndime zotsekedwa. . "Izi zimathandiza kuchepetsa chiwerengero cha ziphaso ndi kuchepetsa kutentha," adatero Karimzadeh, akuwonjezera kuti kuwongolera kutentha kumathandiza kuwongolera khalidwe la kuwotcherera. "Poyesa m'nyumba, tidatha kupeza zotsatira zoyesa mpaka -50 degrees Fahrenheit."
Monga ma workshop aliwonse, ma workshop ena amapaipi ndi mabizinesi osiyanasiyana. Iwo sangagwire ntchito kawirikawiri ndi mapaipi olemera kwambiri, koma amakhala ndi makina osagwira ntchito m'makona ngati ntchitoyi ichitika. Ndi cobot, wogwiritsa ntchito amatha kugwiritsa ntchito waya wokhazikika pakhoma lopyapyala ndikusinthira ku khwekhwe lapawiri (waya umodzi wa ngalande ya mizu ndi waya wapawiri GMAW kuti mudzaze ndi kutseka ngalande) pokonza machubu okhuthala omwe kale anali ofunikira pamapaipi a subarc system. kuwotcherera.
Karimzadeh akuwonjezera kuti kukhazikitsidwa kwa nyali ziwiri kungagwiritsidwenso ntchito kukulitsa kusinthasintha. Mwachitsanzo, cobot yapawiri ya nyali imatha kuwotcherera zitsulo zonse za kaboni ndi mapaipi achitsulo chosapanga dzimbiri. Ndi makonzedwe awa, wogwiritsa ntchitoyo adzakhala akugwiritsa ntchito miuni iwiri pawaya umodzi. Tochi imodzi idzapereka mawaya odzaza ntchito yachitsulo cha kaboni ndipo nyali ina idzapereka waya wa chitoliro chachitsulo chosapanga dzimbiri. "Mukapangidwe kameneka, wogwiritsa ntchitoyo adzakhala ndi makina odyetsera mawaya osakhudzidwa ndi nyali yachiwiri yopangidwa kuti azigwira ntchito ndi zitsulo zosapanga dzimbiri," akutero Karimzadeh.
Malinga ndi malipoti, dongosololi limatha kupanga zosintha pa ntchentche pamizu yovuta kwambiri. Karimzade akufotokoza kuti: “Pakadutsa muzu, mukadutsa popingasa, mpata umakula ndikucheperapo malinga ndi kukwanira kwa chitolirocho. "Kuti agwirizane ndi izi, dongosolo akhoza kuzindikira kumamatira ndi kuchita adaptive kuwotcherera. Ndiko kuti, izo basi amasintha kuwotcherera ndi zoyenda magawo kuonetsetsa kuti analinso lolondola pa tacks izi. Ikhozanso kuwerenga mmene kusiyana kusintha ndi kusintha magawo zoyenda kuonetsetsa kuti inu musawombe, kuti olondola muzu chiphaso chapangidwa."
Dongosolo la cobot limaphatikiza kutsata kwa laser seam ndi kamera yomwe imapatsa wowotchera kuwona bwino kwa waya (kapena waya munjira ziwiri) pomwe chitsulo chimalowa mu poyambira. Kwa zaka zambiri, Novarc yagwiritsa ntchito zowotcherera kuti ipange NovEye, makina owonera makina oyendetsedwa ndi AI omwe amapangitsa kuwotcherera kukhala kodziyimira pawokha. Cholinga chake ndi chakuti wogwiritsa ntchitoyo asamangoyang'anira kuwotcherera, koma kuti athe kuchoka kukagwira ntchito zina.
Yerekezerani zonsezi ndi ntchito yokonza ngalande zamanja zotsatiridwa ndi njira yodutsa mwachangu ndi kukonza ngalande zotentha ndi chopukusira kuti muyeretse pamwamba pa ngalandezo. Pambuyo pake, chubu lalifupi limasunthira munjira yodzaza ndi capping. Karimzade anawonjezera kuti: “Zimenezi nthawi zambiri zimafuna kusamutsa mapaipi kupita kumalo enaake, motero zinthu zambiri zimafunika kusamaliridwa.”
Tsopano lingalirani pulogalamu yomweyi yokhala ndi cobot automation. Pogwiritsa ntchito waya umodzi pamizu ndi ngalande zokulirapo, cobot imawotchera muzu ndiyeno nthawi yomweyo imayamba kudzaza ngalandeyo osayima kuti ibwerenso muzuwo. Kwa chitoliro chochindikala, siteshoni yomweyi imatha kuyamba ndi nyali imodzi yawaya ndikusintha kupita ku waya wamapasa amapasa pamadutsa otsatira.
Makina opangira ma robotic ogwirizanawa atha kusintha moyo mu shopu yamapaipi. Owotcherera akatswiri amathera nthawi yawo yambiri kupanga ma welds ovuta kwambiri omwe sangathe kuchitidwa ndi rotary chuck. Oyamba kumene adzayendetsa ma cobots pamodzi ndi omenyera nkhondo, amawona ndikuwongolera ma welds, ndikuphunzira kupanga ma welds abwino. M'kupita kwa nthawi (komanso atatha kuyeserera pamanja a 1G) adaphunzira kuyendetsa nyaliyo ndipo pamapeto pake adapambana mayeso a 5G ndi 6G kuti akhale akatswiri owotcherera okha.
Masiku ano, wongoyamba kumene kugwira ntchito ndi cobot atha kuyamba ntchito yatsopano ngati wowotchera zitoliro, koma luso lamakono silimapangitsa kuti lisakhale lothandiza. Kuphatikiza apo, makampaniwa amafunikira zida zabwino zowotcherera mapaipi, makamaka njira zopangira zopangira zowotcherera. Kuwotcherera kwa mapaipi, kuphatikiza maloboti ogwirizana, akuyenera kukhala ndi gawo lalikulu m'tsogolomu.
Tim Heston, Mkonzi Wamkulu wa The FABRICATOR, wakhala ali mu makampani opanga zitsulo kuyambira 1998, akuyamba ntchito yake ndi American Welding Society's Welding Magazine. Kuyambira pamenepo, yaphimba njira zonse zopangira zitsulo kuyambira kupondaponda, kupindika ndi kudula mpaka kupera ndi kupukuta. Adalowa nawo The FABRICATOR mu Okutobala 2007.
FABRICATOR ndi magazini otsogola ku North America opanga zitsulo komanso kupanga zitsulo. Magaziniyi imasindikiza nkhani, zolemba zamakono ndi nkhani zopambana zomwe zimathandiza opanga kupanga ntchito yawo bwino. FABRICATOR wakhala akugulitsa kuyambira 1970.
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Magazini ya digito ya The Tube & Pipe Journal tsopano ikupezeka bwino, ikupereka mwayi wosavuta kuzinthu zofunikira zamakampani.
Pezani mwayi wonse wa digito ku STAMPING Journal, yomwe ili ndi ukadaulo waposachedwa, machitidwe abwino kwambiri komanso nkhani zamakampani pamsika wopondaponda zitsulo.
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