SWR+HyperFill kubva kuNovarc Technologies inoshandisa tekinoroji yeLincoln Electric yekubatanidza simbi ine waya mbiri kuti izadze uye ivhare mapaipi ekubatanidza.
Kusundira mapaipi mapfupi inzira yakaoma. Kukura kwemadziro nehupamhi hwawo zvakasiyana zvishoma, ingori hunhu hwemhuka yacho. Izvi zvinoita kuti kusundira mapaipi kuve chinhu chekugadzirisa. Maitiro aya haasi nyore kuita otomatiki, uye kune vashoma vanosundira mapaipi vakanaka kupfuura kare.
Kambani iyi inodawo kuchengetedza mapipe welders ayo akanaka kwazvo. Mapipe welders akanaka pamwe haazodi kupinza kwemaawa masere akatwasuka pa1G nepopi iri muchuck inotenderera. Pamwe vakaedza 5G (yakatambanuka, machubhu haagone kutenderera) kana kunyange 6G (machubhu asingatenderere ari panzvimbo yakatsamira), uye vanotarisira kukwanisa kushandisa hunyanzvi uhu. Kubatanidza 1G kunoda hunyanzvi, asi vanhu vane ruzivo vanogona kuhuwana huchifinha. Zvinogonawo kutora nguva yakareba.
Zvisinei, mumakore achangopfuura, dzimwe nzira dzekushandisa otomatiki dzakabuda mufekitori yekugadzira mapaipi, kusanganisira marobhoti anoshanda pamwe chete. Novarc Technologies yekuVancouver, British Columbia, iyo yakatanga iyo collaborated Spool Welding Robot (SWR) muna 2016, yakawedzera tekinoroji yeLincoln Electric yeHyperFill twin-wire metal arc welding (GMAW) musystem iyi.
"Izvi zvinokupa koramu hombe ye arc yekuwelding yakawanda. Sisitimu iyi ine maroller uye matipi ekubata akakosha kuitira kuti iwe ugone kushandisa waya mbiri mu conduit imwe chete uye kugadzira arc cone hombe zvichikubvumidza iwe kuwelding zvinhu zvakachengetwa zvakapetwa kaviri."
Saka, akadaro Soroush Karimzade, CEO weNovarc Technologies, iyo yakaburitsa tekinoroji yeSWR+Hyperfill paFABTECH 2021. Mwero wekuisa mvura mupombi [madziro] wakaenzana uchiri kuwanikwa kubva pa 0.5 kusvika 2 inches.
Mukugadzirisa kwakajairika, mushandi anogadza cobot kuti aite tambo imwe chete yemudzi netochi imwe, obva abvisa tochi oitsiva neimwe tochi semazuva ese ine tambo yeGMAW ine waya mbiri, zvichiwedzera kuzara kwayo. Inoisa mari mumidziyo uye nzira dzakavharika. . "Izvi zvinobatsira kuderedza huwandu hwenzira dzinopfuura uye kuderedza kupisa," akadaro Karimzadeh, achiwedzera kuti kudzora kupisa kunobatsira kuvandudza kunaka kwewelding. "Panguva yekuedza kwedu mukati meimba, takakwanisa kuwana mhedzisiro yebvunzo yepamusoro kusvika -50 degrees Fahrenheit."
Kufanana nechero workshop, mamwe maworkshop emapombi mabhizinesi akasiyana-siyana. Angasawanzo shanda nemapombi ane madziro akaremara, asi ane sisitimu isina kugadzikana mumakona kana basa rakadaro rikaitika. Ne cobot, mushandi anogona kushandisa waya imwe chete yekugadzira machubhu matete emadziro uye ozochinja kuita dual torch setup (waya imwe ye root canal uye dual wire GMAW yekuzadza nekuvhara machubhu) pakugadzirisa machubhu emadziro akakora aimbodiwa pakugadzira machubhu esubarc system.
Karimzadeh anowedzera kuti mwenje miviri inogona kushandiswawo kuwedzera kuchinjika. Semuenzaniso, mwenje miviri inogona kusanganisa mapaipi ese esimbi yekabhoni nesimbi isina ngura. Negadziriro iyi, mushandi achashandisa maturu maviri muchimiro chewaya imwe chete. Tochi imwe chete ichapa waya yekuzadza yesimbi yekabhoni uye imwe tochi ichapa waya yepombi yesimbi isina ngura. "Mugadziriro iyi, mushandi achave nehurongwa hwekudyisa waya husina kusvibiswa hwemwenje wechipiri wakagadzirirwa kushanda nesimbi isina ngura," anodaro Karimzadeh.
Mishumo inoti sisitimu iyi inogona kugadzirisa zvinhu panguva yekubvisa midzi yakakosha. "Panguva yekubvisa midzi, paunopinda mugomba, mukaha unowedzera uye unotetepa zvichienderana nekuti pombi yacho yakwana sei," anotsanangura Karimzade. "Kuti zvienderane neizvi, sisitimu iyi inogona kuona kuti inonamira uye inoita adaptive welding. Kureva kuti, inochinja otomatiki maparamita ewelding nekufamba kuti ive nechokwadi chekuti maparamita aya akabatana zvakanaka. Inogonawo kuverenga kuti mukaha unochinja sei uye kuchinja maparamita ekufamba kuti ive nechokwadi chekuti hauputi, kuitira kuti mukaha wakarurama uitwe."
Sisitimu ye cobot inosanganisa laser seam tracking nekamera inopa welder kuona zvakajeka waya (kana waya iri muchimiro chewaya mbiri) sezvo simbi ichiyerera ichipinda mumugero. Kwemakore, Novarc yakashandisa data re welding kugadzira NovEye, sisitimu yekuona yemuchina inotungamirwa neAI inoita kuti maitiro e welding ave ega. Chinangwa ndechekuti mushandi asagare achidzora welding, asi kuti akwanise kutama kuenda kune mamwe mabasa.
Enzanisa izvi zvese nekushandisa kugadzirira midzi yemugero nemaoko, wozopedzisira washandisa nzira yekukurumidzira uye kugadzirira mugero unopisa nemaoko uchishandisa grinder yekuchenesa pamusoro pemidzi yemugero. Mushure meizvozvo, chubhu pfupi inozopedzisira yapinda mugwara rekuzadza nekuvharira. "Izvi zvinowanzoda kutamisa pombi kuenda kune imwe nzvimbo yakasiyana," Karimzade anowedzera, "saka zvinhu zvakawanda zvinoda kugadziriswa."
Iye zvino fungidzirai app imwechete ne cobot automation. Ichishandisa waya imwe chete yekugadzirisa midzi nemidziyo inofukidza midzi, cobot inosanganisa midzi uye inobva yatanga kuzadza mugero pasina kumira kuti igadzire mudzi. Papombi yakakora, nzvimbo imwe chete inogona kutanga netochi imwe chete yewaya uye kuchinja kune tochi yewaya mbiri kuti ipfuure zvinotevera.
Kushanda pamwe chete uku kwemarobhoti otomatiki kunogona kuchinja hupenyu muchitoro chemapombi. Nyanzvi dzemawelder dzinopedza nguva yakawanda dzichigadzira maweld epombi akaomarara asingagone kuitwa nerotary chuck. Vanotanga vachatanga vachityaira macobots pamwe chete nevekare, vanoona nekudzora maweld, uye vanodzidza kugadzira maweld epombi emhando yepamusoro. Nekufamba kwenguva (uye mushure mekudzidzira vari panzvimbo ye1G nemaoko) vakadzidza kufambisa torch uye pakupedzisira vakapasa bvunzo dze5G ne6G kuti vave nyanzvi dzemawelder ivo pachavo.
Nhasi uno, munhu mutsva anoshanda necobot anogona kunge ari kutanga basa idzva semuchina wekupinza mapaipi, asi hunyanzvi hutsva hahuite kuti rishande zvisina kunaka. Pamusoro pezvo, indasitiri iyi inoda vagadziri vemapaipi vakanaka, kunyanya nzira dzekuvandudza kugona kwevagadziri ava. Kugadzira otomatiki kwemuchina wekupinza mapaipi, kusanganisira marobhoti anoshanda pamwe chete, kungangoita basa rakakura mune ramangwana.
Tim Heston, Mupepeti Mukuru weThe FABRICATOR, anga ari muindasitiri yekugadzira simbi kubvira muna 1998, achitanga basa rake neAmerican Welding Society's Welding Magazine. Kubva ipapo, yave ichinyora nezvemaitiro ese ekugadzira simbi kubva pakutsika, kukotama nekucheka kusvika pakukuya nekupukuta. Akabatana neThe FABRICATOR muna Gumiguru 2007.
FABRICATOR ndiyo magazini inotungamira mukugadzira nekugadzira simbi kuNorth America. Magazini iyi inoburitsa nhau, zvinyorwa zvehunyanzvi uye nyaya dzekubudirira dzinoita kuti vagadziri vaite basa ravo nemazvo. FABRICATOR yave iri muindasitiri iyi kubvira muna 1970.
Iye zvino nekuwana zvizere The FABRICATOR digital edition, zviri nyore kuwana zviwanikwa zvinokosha zveindasitiri.
Chinyorwa chedhijitari cheThe Tube & Pipe Journal chave kuwanikwa zvizere, zvichiita kuti zvive nyore kuwana zviwanikwa zvinokosha zveindasitiri.
Wana mukana wakazara wekuwana STAMPING Journal, ine tekinoroji yazvino, nzira dzakanakisisa uye nhau dzeindasitiri dzemusika wesimbi.
Iye zvino nekushandisa zvizere zvedhijitari muThe Fabricator en Español, wava nyore kuwana zviwanikwa zvinokosha zveindasitiri.