SWR+HyperFill kubva kuNovarc Technologies inoshandisa Lincoln Electric's two-waya simbi arc welding tekinoroji kuzadza nekusimbisa pombi welds.
Welding mapfupi mapaipi inzira yakaoma. Iyo dhayamita uye ukobvu hwemadziro zvakasiyana zvishoma, ingori hunhu hwechikara. Izvi zvinoita kuti kukodzera chiito chekubvumirana uye welding chiito chekugara. Iyi maitiro haisi nyore kuita otomatiki, uye kune vashoma vakanaka pombi welder kupfuura nakare kose.
Iyo kambani inodawo kuchengetedza yakanakisa pombi welders. Mawelder akanaka angangove asingade kupinza maawa masere akananga pa1G nepo pombi iri muchuck inotenderera. Zvichida vakaedza 5G (yakatwasuka, machubhu haigone kutenderera) kana kunyange 6G (machubhu asingatenderere munzvimbo yakarerekera), uye vanotarisira kukwanisa kushandisa hunyanzvi uhu. Soldering 1G inoda hunyanzvi, asi vanhu vane ruzivo vanogona kuiwana isingaite. Zvinogonawo kutora nguva yakareba kwazvo.
Nekudaro, mumakore achangopfuura, mamwe otomatiki sarudzo dzakabuda mupombi yekugadzira pombi, kusanganisira marobhoti anobatana. Novarc Technologies yeVancouver, British Columbia, iyo yakatanga mubatanidzwa weSpool Welding Robot (SWR) muna 2016, yakawedzera tekinoroji yeLincoln Electric's HyperFill twin-waya simbi arc welding (GMAW) kuhurongwa.
"Izvi zvinokupa yakakura arc column yekukwirisa vhoriyamu welding. Sisitimu iyi ine ma roller uye akakosha ekubatika matipi kuitira kuti iwe ugone kuve newaya mbiri dzinomhanya mumugero mumwe chete uye kuvaka arc koni yakakura inokubvumira kuti ugone kupinza zvinhu zvakapetwa zvakapetwa kaviri."
Saka, akadaro Soroush Karimzade, CEO weNovarc Technologies, iyo yakafumura tekinoroji yeSWR + Hyperfill paFABTECH 2021. Kuenzaniswa kwemazinga ekuisa anogona achiri kuwanikwa kumapombi [madziro] kubva ku0.5 kusvika 2 inches. ”
Mune yakajairwa setup, opareta anogadzika cobot kuti aite imwe-waya midzi ipfuure netochi imwe, obva abvisa uye anotsiva tochi semazuva ese neimwe tochi ine 2-waya GMAW kuseta, ichiwedzera kuzadza. Deposits uye ndima dzakavharwa. . "Izvi zvinobatsira kuderedza kuwanda kwekupfuura uye kuderedza kupisa kupinza," akadaro Karimzadeh, achiwedzera kuti kutonga kwekushisa kunobatsira kuvandudza kunaka kwewelding. "Panguva yekuyedzwa kwedu mumba, takakwanisa kuwana mhinduro dzepamusoro kusvika -50 degrees Fahrenheit."
Kufanana nesewekishopu, mamwe mashopu epombi mabhizinesi akasiyana. Vanogona kusawanzoshanda nemapombi anorema-akavezwa, asi vane hurongwa husina basa mumakona kana basa rakadaro rikaitika. Iine cobot, mushandisi anogona kushandisa waya imwe chete yekuseta tubing yemadziro akaonda uye obva achinja kune maviri maviri torch setup (waya imwe yemidzi canal uye mbiri waya GMAW yekuzadza nekuvhara migero) paunenge uchigadzira gobvu madziro tubing yaimbodiwa kune pombi system ye subarc system. welding.
Karimzadeh anowedzera kuti maviri maviri torch setup inogona zvakare kushandiswa kuwedzera kuchinjika. Semuenzaniso, maviri maviri torch cobot anogona kubatanidza ese kabhoni simbi uye simbi isina simbi pombi. Nekurongeka uku, mushandisi achange achishandisa matochi maviri mune imwe tambo yekumisikidza. Imwe tochi inozopa waya yekuzadza simbi yekabhoni uye imwe tochi inozopa waya yepombi yesimbi isina tsvina. "Mukugadzirisa uku, mutyairi achange aine tambo isina kusvibiswa yekudyisa mwenje yechipiri yakagadzirirwa kushanda nesimbi isina tsvina," anodaro Karimzadeh.
Sekureva kwemishumo, iyo sisitimu inogona kugadzirisa kubhururuka panguva yakaoma midzi inopfuura. “Mukati memudziyo, kana uchinge wapinda nepapi, mukaha unobva wawedzera nekudzikira zvichienderana nekukwana kwepombi,” anotsanangura kudaro Karimzade. "Kuti igadzirise izvi, iyo system inogona kuona kunamatira uye kuita adaptive welding. Kureva kuti, inochinja otomatiki iyo welding uye inofamba paramita kuti ive nechokwadi chekusanganisa kwakaringana pamateki aya. Inogonawo kuverenga kuti gap rinochinja sei uye shandura mafambiro ekufamba kuti uve nechokwadi chekuti hauputi, kuitira kuti midzi yepasi iitwe."
Iyo cobot system inosanganisa laser seam tracking nekamera inopa welder maonero akajeka ewaya (kana waya mune maviri-waya setup) sezvo simbi inoyerera ichipinda mugomba. Kwemakore, Novarc yakashandisa welding data kugadzira NovEye, inofambiswa neAI-inotyairwa muchina sisitimu inoita kuti iyo welding process iwedzere kuzvimiririra. Chinangwa ndechekuti mushandisi arege kugara achidzora welding, asi kuti akwanise kutama kuti aite mamwe mabasa.
Enzanisa izvi zvese kune application inosanganisira manual root canal kugadzirira inoteverwa nekupfuura nekukurumidza uye manual hot canal kugadzirira neguyo kuchenesa pamusoro pemidzi migero. Mushure meizvozvo, iyo pfupi chubhu inozopedzisira yaenda mukuzadza uye capping chiteshi. "Izvi zvinowanzoda kutamisa pombi kuenda kune imwe nzvimbo," Karimzade anowedzera, "saka zvakawanda zvinoda kubatwa."
Zvino fungidzira iyo imwechete app ine cobot otomatiki. Uchishandisa waya imwe chete yekuseta kune ese ari maviri midzi uye yakavharika migero, iyo cobot inopinza mudzi uye ipapo inobva yatanga kuzadza mugero pasina kumira kudzoreredza mudzi. Papombi gobvu, chiteshi chimwe chete chinogona kutanga newaya imwe torch uye chochinjira kune mapatya ewaya torch kune anotevera kupfuura.
Uku kubatanidzwa kwemarobhoti otomatiki kunogona kushandura hupenyu muchitoro chepombi. Professional welders vanopedza yakawanda yenguva yavo vachigadzira iyo yakanyanya kuoma pombi welds isingagone kuitwa ne rotary chuck. Vanotanga vachatyaira cobots padivi neveterans, tarisa uye kudzora welds, uye dzidza kugadzira emhando yepombi welds. Nekufamba kwenguva (uye mushure mekudzidzira munzvimbo ye1G yemanyorero) vakadzidza kufambisa mwenje uye pakupedzisira vakapasa bvunzo dze5G uye 6G kuti vave nyanzvi dzekushongedza ivo pachavo.
Nhasi, mutsva anoshanda nekobhoti anogona kunge ari kutanga nzira nyowani yebasa semuchina wepombi, asi hunyanzvi hahuite kuti dzisanyanya kushanda. Mukuwedzera, iyo indasitiri inoda zvakanaka pombi welders, kunyanya nzira dzekuvandudza kubereka kweava welder. Pipe welding otomatiki, kusanganisira marobhoti anodyidzana, anogona kuita basa rinowedzera mune ramangwana.
Tim Heston, Mupepeti Mukuru weThe FABRICATOR, anga ari muindasitiri yekugadzira simbi kubvira 1998, achitanga basa rake neAmerican Welding Society's Welding Magazine. Kubva ipapo, yakafukidza ese masimbi ekugadzira maitiro kubva pakutsika, kukotama nekucheka kusvika pakukuya nekupukuta. Akabatana neThe FABRICATOR muna Gumiguru 2007.
FABRICATOR ndiyo inotungamira muNorth America kugadzira simbi uye kugadzira magazini. Magazini inoburitsa nhau, zvinyorwa zvehunyanzvi uye nyaya dzebudiriro dzinogonesa vanogadzira kuita basa ravo nemazvo. FABRICATOR anga ari muindastiri kubva 1970.
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