Ukugcina ubuqotho bemishini yokucindezela kuyiqiniso eliqhubekayo kunoma yimuphi umnikazi/umqhubi. Abanikazi/abaqhubi bezinto zokusebenza njengemikhumbi, iziko, amabhayela, izishintshi, amathangi okugcina, namapayipi ahambisanayo kanye nezinsimbi kuncike ohlelweni lokuphatha ubuqotho ukuze kuhlolwe ukwethembeka kwemishini nokuvikela ubuqotho bemishini ukuze isebenze ngokuphephile nangempumelelo.Izinhlobonhlobo zezindlela ezingabhubhisi ezisetshenziswayo ngokuvamile zisetshenziswa ukuze kuqondwe lezi zingxenye ezibalulekile zensimbi ukuze kuqondwe lezi zingxenye ezibalulekile ukuze kuqondwe lezi zingxenye ezibalulekile ukuze kuqondwe insimbi. ukwethembeka nokusebenza okuphephile.Ukusebenzisa uhlobo olungalungile lwezinto kungaba nemiphumela eyinhlekelele.
Ukuhlola ezinye zalezi zingxenye (njengezingxenye ezincane noma ukuhlanganisa amapayipi) ukuze uthole ukuhlaziywa kwekhabhoni kanye namabanga wezinto ezibonakalayo kungaba inselele ngenxa yejiyomethri noma ubukhulu.Ngenxa yobunzima bokuhlaziya impahla, lezi zingxenye ngokuvamile azifakwa ohlelweni lwe-Positive Material Identification (PMI).Kodwa awukwazi nje ukuziba noma yiziphi izigaba ezibucayi, okuhlanganisa nengxenye enkulu eyinhloko yokubhoboza ipayipi engakwazi ukuba nomthelela wepayipi elincane elincane elingakwazi ukuba nomthelela wepayipi elincane elibalulekile. ukwehluleka kwengxenye.Imiphumela yokwehluleka ingase ibe mincane, kodwa imiphumela ingase ifane: umlilo, ukucubungula isikhathi sesitshalo, nokulimala.
Njengoba i-Laser Induced Breakdown Spectroscopy (LIBS) isukile ezindleleni zokuhlaziya zaselabhorethri yaya kwejwayelekile, ikhono lokwenza u-100% wokuhlolwa kwekhabhoni edingekayo yazo zonke izingxenye ezisemkhakheni yigebe elikhulu embonini elisanda kugcwaliswa ngamasu okuhlaziya .Lobu buchwepheshe obuphathwa ngesandla buvumela abanikazi/ama-opharetha ukuthi ahlole ngokuthembekile nangokunembile inqubo yokuthobela lezi zingxenye ezibalulekile zesixazululo sezinto ezibonakalayo. ukuqinisekiswa okuhlanganisa nokuhlaziywa kwekhabhoni.
Umfanekiso 1. Ukuhlaziywa Kwekhabhoni ye-SciAps Z-902 ER308L Weld ¼” Umthombo obanzi: SciAps (Chofoza isithombe ukuze ukhulise.)
I-LIBS iwuhlelo lokukhipha ukukhanya olusebenzisa i-laser eshaywayo ukuze kushiswe ubuso bento futhi yakhe i-plasma.I-spectrometer engaphakathi ebhodini ikala ngokufanelekile ukukhanya ku-plasma, ihlukanise ubude begagasi obubodwa ukuze kwembule okuqukethwe okuyisisekelo, okube sekubalwa ngokulinganisa kwe-onboard. With the innovations yakamuva ku-handheld aper aper, i-experience ye-LIBS encane kakhulu ingafinyelelwa ngaphandle kokuvala izindawo ezigobile noma izingxenye ezincane, okuvumela ochwepheshe ukuba bahlole izingxenye kungakhathaliseki ukuthi zingakanani noma i-geometry.Ochwepheshe balungisa izindawo, basebenzise amakhamera angaphakathi ukuze baqondise izindawo zokuhlola futhi bazihlaziye.Indawo yokuhlola icishe ibe ngama-microns angu-50, okuzovumela ochwepheshe ukuba balinganise izingxenye zanoma ibuphi usayizi, okuhlanganisa izingxenye ezincane kakhulu, ngaphandle kwesidingo sama-adaptha, ukuqoqwa kwezingxenye zokushefa.
Abakhiqizi abaningana bakhiqiza izihlaziyi ze-LIBS eziphathwayo ezitholakala ngokuthengiswayo.Lapho ufuna isihlaziyi esifanele sohlelo lwakho lokusebenza, abasebenzisi kumele bakhumbule ukuthi akuzona zonke izihlaziyi ze-LIBS eziphathwayo ezidalwe zilingana.Kunamamodeli amaningana abahlaziyi be-LIBS emakethe avumela ukuhlonza izinto, kodwa hhayi okuqukethwe kwekhabhoni. Nokho, ezinhlelweni lapho kudingeka khona amamaki ezinto, izinga lekhabhoni lilinganiswa nenani elibalulekile ku-carbon grade kuya kokubalulekile. uhlelo oluphelele lokuphatha ubuqotho.
Umfanekiso 2. I-SciAps Z-902 ukuhlaziywa kwekhabhoni yesikulufu somshini ongu-1/4-intshi, impahla engu-316H.Umthombo: SciAps (Chofoza isithombe ukuze ukhulise.)
Isibonelo, i-carbon steel engu-1030 ikhonjwa ngokuqukethwe kwekhabhoni kokubalulekile, futhi izinombolo ezimbili zokugcina egameni lezinto ezibonakalayo zikhomba okuqukethwe kwekhabhoni okuzisholo - u-0.30% wekhabhoni uyikhabhoni yegama ku-1030 carbon steel. Lokhu kusebenza nakwezinye izinsimbi ze-carbon ezifana no-1040, 1050 carbon steel, njll.Noma uma ubala i-basic steel content, i-carbon element edingekayo ye-300 noma uchungechunge lwe-carbon edingekayo uchungechunge H impahla, efana 316L noma 316H impahla. Uma ungayikali ikhabhoni, uvele ukhombe uhlobo lwezinto ezibonakalayo hhayi ibanga lempahla.
Umfanekiso 3. I-SciAps Z-902 Ukuhlaziywa Kwekhabhoni ye-1” s/160 A106 Ukufaneleka kwe-HF Alkylation Services Umthombo: SciAps (Chofoza isithombe ukuze ukhulise.)
Abahlaziyi be-LIBS abangenalo ikhono lokulinganisa ikhabhoni bangakwazi ukubona izinto kuphela, ezifana nezinsimbi ze-X-ray fluorescence (XRF).Nokho, abakhiqizi abaningana bakhiqiza ama-carbon analyzer e-LIBS aphethwe ngesandla akwazi ukulinganisa okuqukethwe kwekhabhoni.Kunomehluko obalulekile phakathi kwabahlaziyi njengosayizi, isisindo, inani lokulinganiswa okutholakalayo, isampula yezingxenye ezingasetshenziswanga zokufinyelela ezindaweni ezincane ze-LIBS zokufinyelela okuvaliwe. abahlaziyi abanezimbobo zokuphuma ezincane abadingi i-argon seal ukuze kuhlolwe, futhi abadingi ama-adaptha amawijethi adingwa abanye abahlaziyi be-LIBS noma amayunithi e-OES ukuze bahlole amawijethi.Inzuzo yale nqubo iwukuthi ivumela ochwepheshe ukuba bahlole noma iyiphi ingxenye yenqubo ye-PMI ngaphandle kokusebenzisa ama-adapter akhethekile. I-PMI.
Amandla wamathuluzi e-LIBS aphathwayo ashintsha indlela ukuhlaziywa kwenkambu okulawulwa ngayo.Lawa mathuluzi anikeza umnikazi/u-opharetha indlela yokuhlaziya impahla engenayo, impahla ye-PMI esenkonzweni/yakudala, ama-welds, izinto ezisetshenziswayo zokushisela, kanye nanoma yiziphi izingxenye ezibalulekile ohlelweni lwazo lwe-PMI, ezihlinzeka ngesixazululo esisebenza kahle nesithembekile sanoma yiluphi uhlelo lobuqotho bempahla. Isixazululo esingabizi kakhulu ngaphandle komsebenzi owengeziwe noma izindleko zokuthenga izingxenye zomhlatshelo noma ukuqoqa amashefa bese uwathumela elebhu nokulinda imiphumela.Lezi zihlaziyi ze-LIBS eziphathwayo, eziphathwa ngesandla zinikeza abasebenzisi ukusebenza okwengeziwe obekungekho eminyakeni embalwa edlule.
Umfanekiso 4. Ukuhlaziywa Kwekhabhoni ye-SciAps Z-902 1/8” Wire, 316L Umthombo Wezinto: SciAps (Chofoza isithombe ukuze ukhulise.)
Ukuthembeka Kwempahla kuhlanganisa uhlelo olubanzi lokuqinisekisa impahla, manje oselusetshenziswa ngokugcwele kulo mkhakha, ukuze kuqinisekiswe ukuthotshelwa kwemishini nokusebenza okuphephile nokusebenza kahle. Ngocwaningo oluncane lwe-analyser efanele nokuqonda isicelo, abanikazi/abaqhubi sebengakwazi manje ukuhlaziya ngokuthembekile futhi balinganisele noma iyiphi into esetshenziswayo ohlelweni lwabo lobuqotho bempahla, kungakhathaliseki ukuthi ijometri noma ubukhulu, futhi bathole ukuhlaziya kwe-real-time canly-analybore. ngokuzethemba nangokunembile ukunikeza abanikazi/abasebenzisi idatha edingekayo ukuze benze izinqumo ezibalulekile zokuvikela ubuqotho bemishini.
Lobu buchwepheshe obusha buvumela abanikazi/abaqhubi ukuthi bagcine izinga eliphezulu lobuqotho nokuthembeka kwemishini yabo ngokugcwalisa izikhala ekuhlaziyweni kwekhabhoni.
UJames Terrell unguMqondisi Wokuthuthukiswa Kwebhizinisi - NDT kwa-SciAps, Inc., umkhiqizi wezihlaziyi eziphathwa ngesandla ze-XRF kanye ne-LIBS.
Ukuze sigubhe iminyaka yethu engu-10, le ngqungquthela ihlanganise izinkulungwane zababekhona namakhulukhulu ababukisi ukuze kuboniswe kwakamuva kobuchwepheshe bomhlangano, izinto zokusebenza nemikhiqizo.Maka ikhalenda lakho futhi uhlele ukuba yingxenye yalo mcimbi oyingqopha-mlando, lapho abahambele umcimbi bezothola izinsiza ezintsha, bahlole ubuchwepheshe bakamuva nemikhiqizo, bafunde kochwepheshe bemboni, futhi uxhumane nochwepheshe abanolwazi.
Thumela Isicelo Sesiphakamiso (i-RFP) kumthengisi ozikhethele wona bese uchofoza inkinobho enemininingwane ngezidingo zakho