Tsayawa da mutuncin matsa lamba kayan aiki ne mai gudana gaskiya ga kowane mai shi / mai aiki.Masu / ma'aikata na kayan aiki irin su tasoshin, tanderu, tukunyar jirgi, musayar, ajiya tankuna, da kuma hade bututu da kayan aiki dogara a kan wani mutunci management shirin don tantance kayan aiki amincin da kuma kare kayan aiki mutunci ga aminci da ingantaccen aiki.Varous maras-lalacewa aiki da aiki.Varous maras lalacewa da aka gyara da aka saba amfani da m gyara na karfe da aka gyara da aka saba amfani da m gyara da karfe. ga amincin su da aiki mai aminci.Yin amfani da nau'in kayan da ba daidai ba zai iya haifar da mummunan sakamako.
Gwajin wasu daga cikin waɗannan abubuwan (kamar ƙananan sassa ko tarurrukan bututu) don nazarin carbon da ƙimar kayan abu na iya zama ƙalubale saboda ilimin lissafi ko girman girman.Saboda wahalar nazarin kayan, waɗannan sassa galibi ana cire su daga shirin Identification Positive Material Identification (PMI). gazawar bangaren da ya fi girma. Sakamakon gazawar na iya zama karami, amma sakamakon na iya zama iri daya: wuta, lokacin shukar shuka, da rauni.
Kamar yadda Laser Induced Breakdown Spectroscopy (LIBS) ya motsa daga hanyoyin bincike na dakin gwaje-gwaje zuwa ga al'ada, ikon yin 100% na gwajin carbon da ake buƙata na duk abubuwan da aka gyara a cikin filin shine babban gibi a cikin masana'antar da aka cika kwanan nan ta hanyar fasahar nazari. bincike.
Hoto 1. Binciken Carbon na SciAps Z-902 ER308L Weld ¼ "Mai Fadi: SciAps (Danna hoto don ƙarawa.)
LIBS wata dabara ce mai fitar da haske wacce ke amfani da Laser pulsed don kawar da saman wani abu da ƙirƙirar plasma. The onboard spectrometer qualitatively auna haske daga plasma, yana raba raƙuman raƙuman raƙuman ruwa don bayyana abun ciki na farko, wanda aka ƙididdige shi ta hanyar calibration na kan jirgin. rufe filaye masu lanƙwasa ko ƙananan sassa, baiwa masu fasaha damar gwada sassa ba tare da la'akari da girman ko geometry ba.Masu fasaha suna shirya saman, yi amfani da kyamarori na ciki don ƙaddamar da wuraren gwaji da kuma nazarin su. Yankin gwajin ya kai kusan 50 microns, wanda zai ba masu fasaha damar auna sassa na kowane girman, gami da ƙananan sassa, ba tare da buƙatar adaftan ba, tattara kayan aski, ko aika kayan aikin ceto.
Yawancin masana'antun suna samar da samfurin LIBS na hannu na kasuwanci.Lokacin neman madaidaicin mai nazari don aikace-aikacenku, masu amfani suna buƙatar tuna cewa ba duk masu nazarin LIBS na hannu ba ne aka halicce su daidai.Akwai samfuran da yawa na masu nazarin LIBS akan kasuwa waɗanda ke ba da izinin gano kayan abu, amma ba abun ciki na carbon ba. m tsarin kula da mutunci.
Hoto 2. SciAps Z-902 nazarin carbon na 1/4-inch dunƙule inji, 316H kayan. Source: SciAps (Danna hoto don kara girma.)
Alal misali, 1030 carbon karfe aka gano da carbon abun ciki a cikin abu, da kuma na karshe lambobi biyu a cikin kayan sunan gano maras muhimmanci carbon abun ciki - 0.30% carbon ne maras muhimmanci carbon a cikin 1030 carbon steel. Wannan kuma ya shafi sauran carbon steels kamar 1040, 1050 carbon karfe, da dai sauransu. na wani abu, kamar 316L ko 316H abu. Idan baku auna carbon ba, kuna gano nau'in kayan ne kawai ba darajar kayan ba.
Hoto 3. SciAps Z-902 Binciken Carbon na 1" s/160 A106 Daidaita don Sabis na HF Alkylation Tushen: SciAps (Danna hoto don faɗaɗa.)
LIBS analyzers ba tare da ikon auna carbon iya kawai gano kayan, kama da X-ray fluorescence (XRF) kayan aiki.Duk da haka, da yawa masana'antun samar da hannun hannu LIBS carbon analyzers iya auna carbon abun ciki.Akwai wasu asali bambance-bambance a cikin analyzers kamar girman, nauyi, adadin calibrations samuwa, samfurin dubawa ga shãfe haske a kan wadanda ba shãfe haske sassa da bincike ba da damar yin amfani da kananan sassa, da bincike ba tare da cikakken bincike. hatimin argon don gwaji, kuma baya buƙatar masu adaftar widget ɗin da wasu masu nazarin LIBS ko sassan OES ke buƙata don gwada widget din.Amfanin wannan fasaha shine ya ba masu fasaha damar gwada kowane bangare na hanyar PMI ba tare da amfani da adaftan na musamman ba.
Ƙarfin kayan aikin LIBS na hannu suna canza yadda ake gudanar da bincike na filin.Wadannan kayan aikin suna ba wa mai shi / mai aiki da hanyar yin nazarin kayan da ke shigowa, kayan aiki / kayan aiki na PMI, welds, welding consumables, da duk wani muhimmin mahimmanci a cikin shirin su na PMI, samar da ingantaccen kuma abin dogara ga kowane shirin amincin kadari. Magani mai mahimmanci ba tare da ƙarin aiki ba ko farashi na siyan sassa na hadaya ko tattara shavings da aika su zuwa dakin gwaje-gwaje da jiran sakamako.Wadannan šaukuwa, masu nazarin LIBS na hannu suna ba wa masu amfani damar ƙarin ayyuka waɗanda ba su wanzu 'yan shekaru da suka wuce.
Hoto 4. Binciken Carbon na SciAps Z-902 1/8" Waya, 316L Material Source: SciAps (Danna hoto don ƙarawa.)
Amincewar kadari ya haɗa da cikakken shirin tabbatar da kayan aiki, wanda yanzu an aiwatar da shi gabaɗaya a fagen, don tabbatar da yarda da kayan aiki da aminci da ingantaccen aiki.Tare da ɗan bincike kaɗan a cikin mai nazari mai kyau da fahimtar aikace-aikacen, masu / masu aiki yanzu na iya dogaro da dogaro da tantance kowane kayan aiki a cikin shirin amincin kadarorin su, ba tare da la'akari da lissafin lissafi ko girman girman ba, kuma samun cikakkun bayanai na zahiri na iya zama ɗan gajeren lokaci. masu mallaka/masu amfani da bayanan da suka wajaba don yin yanke shawara mai mahimmanci don kare amincin kayan aiki.
Wannan sabuwar fasahar tana baiwa masu mallaka/masu aiki damar kiyaye mutunci da amincin kayan aikinsu ta hanyar cike gibi a cikin nazarin filin carbon.
James Terrell shine Daraktan Ci gaban Kasuwanci - NDT a SciAps, Inc., mai kera na XRF na hannu da masu nazarin LIBS.
Don yin bikin tunawa da ranar 10th, taron ya tattara dubban masu halarta da daruruwan masu baje kolin don nuna sabon fasaha a cikin fasaha na taro, kayan aiki da samfurori. Alama kalandar ku kuma ku yi shirin zama wani ɓangare na wannan taron mai mahimmanci, inda masu halarta za su gano sababbin albarkatu, kimanta sababbin fasaha da samfurori, koyi daga masana masana'antu, da kuma haɗawa tare da ƙwararrun ƙwararrun ƙwararru.
Ƙaddamar da Buƙatun Ba da Shawara (RFP) ga mai siyar da kuka zaɓa kuma danna maɓallin da ke bayyana bukatunku